Stoelting Ross CC303-209A00SIR Operating Manual Download | Manualshive

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Model CC303W

OPERATING MANUAL

Manual No. 513621

Rev. 5

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Summary of Contents for Ross CC303-209A00SIR

Page 1: ...Model CC303W OPERATING MANUAL Manual No 513621 Rev 5...

Page 2: ......

Page 3: ...tremely important that the following instructions be followed exactly each time the machine is disassembled for cleaning as part of nightly shutdown procedures Ross s makes no warranties expressed or...

Page 4: ...942 625140 C 9000 58 C 2000 81 C 2000 56 C 2000 51 C 2000 50 RG 0020 SL 0010 2187605 674187 C 4000 14 360004 SV OF 0020 SV C 4000 20 C 4000 19 C 2000 61 CA 0010 CA 0020 C 2000 57 C 4000 15 C74 BR 0020...

Page 5: ...C 2000 40 Bushing Auger Shaft 1 C 2000 50 Spring 12 C 2000 51 Blade 12 C 2000 52 SV Plate Front w Stainless Steel Insert 1 C 2000 56 Gate Front 1 C 2000 81 Rod Flow Control 1 C 4000 20 Slide Short Ch...

Page 6: ...it bumps against the square of the shaft Put a small amount of Hex Drive Anti Seize on the hex end of the beater shaft 2 Starting on the end of the beater shaft with the square tip place a metal sprin...

Page 7: ...of the machine is turned OFF the front control knob is to be in the OFF position 2 Remove the front gate and replace with splash guard Secure with wing nut The splashguard di rects the water into the...

Page 8: ...exture Note If a growling noise comes from the machine during this procedure it may be an indication that there is not enough mix entering the barrel In crease the flow slightly by adjusting the flow...

Page 9: ...t for approx 20 minutes This al lows the barrel enough time to warm before drain ing the remaining mix from the hopper 3 Take a sanitized bucket and place it at the opening of the front plate 4 Turn t...

Page 10: ...nstalled into the same barrel every time the ma chine is disassembled 1 Remove key 2 Remove the front gate and front plate for washing Remove the o ring from the front plate Remove front bushing from...

Page 11: ...tard is used 12 Return to the sink and wash each part Place in a rinse tank and then a sanitizing tank with a proper dilution of an approved sanitizer Cleaning and Disassembly NEVER USE HOT WATER ANY...

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Page 13: ...are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice...

Page 14: ...001 1332808 2...

Page 15: ...s when installing line sets Seal the ends of the line sets during installation to prevent exposure to the atmosphere and foreign objects Blow the lines out with dry nitrogen to remove any debris that...

Page 16: ...ale connector is 1 4 OD Solder a 5 16 line to the water valve inlet using silver solder the M202 requires a 1 4 line Install a shutoff valve in the water inlet line The drain connection is 1 1 2 Run a...

Page 17: ...gram 6 Use an Allen wrench to open the shut off valves and release some of the nitrogen charge in the condensing unit The shut off valves are located on the outside of the condensing unit If no nitrog...

Page 18: ...sters will be in a box located in the hopper pan A set of casters includes two casters with locks and two casters without locks Screw the casters into the threaded holes and tighten them using a pair...

Page 19: ...1 and T3 output leads going to the motor from the drive C Change the leads inside the motor electrical box 6 Check the refrigeration systems for leaks When pressurizing the system turn the refrigerati...

Page 20: ...e crankcase pressure regulator CPR if the pressure is not correct Remove threaded brass cap on the front of the CPR and adjust the valve with a 5 16 Allen wrench Connect a gauge to the suction line at...

Page 21: ...er for the condensing unit 4 The refrigeration system for that barrel is set to warm for the mix Contact Ross service department and a technician can help adjust system properly 5 Condenser on remote...

Page 22: ...ed in hopper is too warm 1 Make sure the hopper switch is on 2 Ranco temperature control located on the service side of the machine is set to warm Refer to the operating manual for proper settings 3 I...

Page 23: ...d to check that the breaker for that outlet has not tripped If the breaker has tripped then reset and check dipping cabinet if it is running 2 Check condenser coil and make sure not plugged with dust...

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Page 25: ..._______ Diff 1 degree ________ Mode CL ________ Hold Cycle Temperature Control Location within Machinery Electrical Box Note Temperature setting may be adjusted for your particular settings Option 1 I...

Page 26: ...ed firmness Automatic Expansion Valve Original Factory Setting 25 PSIG Typical pressure setting for most custard mixes 32 PSIG Your final valve ________ Note each machine will differ slightly in prefe...

Page 27: ...APPLICABLE The coils on the hopper dipping cabinet and remote condenser need to be cleaned to ensure proper airflow Use compressed air to clean the condensers Blow the air in the opposite direction of...

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Page 29: ...Front Wear Bushing X 3 C 2000 67 Large O Ring X 3 RG 0010 Medium O Ring X 3 RG 0020 Double Lip Shaft Seal X 3 SL 0010 KO Dirt Blaster Condenser Cleaner X 1 BL 0030 Blades X 36 C 2000 51 To order the r...

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Page 31: ...ectrical Schematic Pilot Light HOPPER OS CC WHT WHT WHT RED BLK Hopper Temperature Control 120V COM NO C BLU BLU Pressure Switch YEL GRN Receptacle For Condensing Unit BLK BLU BRN WHT GRN 115 Volt 15...

Page 32: ...atic HOPPER OS CC R 134A Compressor Evaporator Hopper Pan Air Cooled Condenser Low Pressure Switch Open 5 PSIG Close 20 PSIG Dryer Filter L Shut off Valve P 1 4 Capillary Tube 3 8 BC 2 8 High Pressure...

Page 33: ...ustable High Pressure Switch Open 400 PSIG Close 320 PSIG Low Pressure Guage Heat Exchanger High Pressure Tap Head Pressure Auto Expansion Valve Set at Approximately 28 32 PSIG Lemon Ice Option Set at...

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Page 37: ...ater lines flushed before connection W C Checked pressures on high side suction side and barrel Proper water and drain size W C Refrigeration level during operation clear sight glass Proper clearance...

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