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3.

SANITIZING

 – After the machine has been

cleaned and contains no milkstone, the
machine is reassembled.  Then a FDA approved
sanitizing solution is run through the machine to
kill bacteria.  The machine is then ready for
food preparation.

As a recommended cleaner and sanitizer for your
frozen dessert machine, STERA-SHEEN has proven
to be one of the best daily maintenance products for:

·

CLEANING

 – Thorough removal of all solids

including butterfat and milk fat.

·

MILKSTONE REMOVAL

 – Complete removal of

milkstone.

·

SANITIZING

 – FDA-approved no rinse sanitizer

for food contact surfaces.

Additional Information

THE USE OF DELIMERS

A delimer is a strong acid that has the ability to
dissolve milkstone.  This type of chemical may
become necessary once high levels of milkstone
have developed.  While these products are very
effective for removing HIGH levels of milkstone, they
are not ideal for two reasons:

1.

PRODUCT SAFETY

 – Strong acids are

dangerous chemicals and handling them
requires safety

2.

MACHINE DAMAGE

 – Strong acids will attack

metal and rubber causing premature wear of
parts.  The use of a delimer needs to be closely
monitored to avoid damage to machine surfaces
and parts.

With proper daily use of STERA-SHEEN or it’s
equivalent, there is 

no need

 for the use of a

DELIMER

.

DO NOT USE BLEACH

·

BLEACH HAS ABSOLUTELY 

NO

 CLEANING

PROPERTIES.

·

BLEACH IS CORROSIVE.  It can and will
damage components of the machine causing
premature wear and metal corrosion.

GENERAL PURPOSE CLEANERS

General purpose cleaners 

do

 

not

 have the ability to

remove milkstone.  Milkstone will become a problem

if not remedied

 with additional products and

procedures.

THE USE OF CHLORINE TEST STRIPS

“Test strips” are used to determine concentrations of
active chlorine in sanitizing solutions.  To use the
strips, tear off a small portion and submerge it into
the sanitizing solution.  Then, compare the color
change to the color key on the side of the test strip
dispenser to determine the approximate chlorine
concentration.

The ideal concentration of chlorine needs to be 100
ppm (as stated by the FDA).

NOTE

Follow the directions on the container for proper
concentration.

There are two main factors that contribute to falling
chlorine concentrations in a sanitizing solution.

1.

PRODUCT USE

 – As the chlorine in the

solution is being used, chlorine concentrations
fall.

2.

TIME

 – As time passes, small amounts of

chlorine “evaporate” from the solution.  (That is

why you can smell it.)

Sanitizing solutions 

should

 

not

 be allowed to fall

below 100 ppm chlorine.  New solutions should be
mixed once old solutions become ineffective

B. DAILY

1.

The exterior should be kept clean at all times to
preserve the lustre of the stainless steel. A mild
alkaline cleaner is recommended. Use a soft
cloth or sponge to apply the cleaner.

CAUTION

Do not use acidic cleansers, stron caustic com-
pounds or abrasive materials to clean any part of
the freezer exterior or plastic parts. Use of these
types of cleaners will cause equipment damage.

C. WEEKLY

1.

Check O-rings and rear seal for excessive
wear and replace if necessary.

2.

Remove the drip tray by gently lifting up to
disengage from the support and pulling out.
Clean behind the drip tray and front of the
freezer with a soap solution.

Summary of Contents for Futura F144I

Page 1: ...Futura F144I OWNER S MANUAL Manual No 513608 April 2005...

Page 2: ......

Page 3: ...are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distrib...

Page 4: ......

Page 5: ...new parts for freezers built prior to date of change DO NOT ATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood If...

Page 6: ......

Page 7: ...light specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols is to attract your attention to possible dangers The safety symbols a...

Page 8: ......

Page 9: ...g 9 3 4 Freeze Down and Operation 10 3 5 Mix Information 11 3 6 Removing Mix from Freezer 11 3 7 Cleaning the Freezer 12 3 8 Disassembly of Freezer Parts 12 3 9 Cleaning the Freezer Parts 14 3 10 Sani...

Page 10: ...tizingAgitator Shaft 10 15 Dispensing Product 11 16 Removing Mix Inlet Regulator 11 17 Draining Mix 12 18 CleaningAgitator Shaft 12 19 Auger Flight Wear and Front Auger Support Wear 13 20 Removing Fro...

Page 11: ...akes or smoothies from the right spigot with the conve nience and cost of one unit The freezer is designed to be usedwithbothbarrelsinoperation Ifyoudesiretouseone barrel only the freezer must be clea...

Page 12: ...s 20 Amp maximum fuse or circuit breakers NEMA 6 20P power cord provided Automatic safeguard circuit built into electronic control protects major freezer components under normal operating conditions R...

Page 13: ...intain a safe working environment The labels have been designed to withstand washing and cleaning All labels must remain legible for the life of the freezer Fig 3 Warning Label Locations Labels should...

Page 14: ...is necessary level the freezer by turning the bottom part of each leg in or out Then separate freezer base gasket and install with the seam to the back and the flat to the bottom C Air cooled freezers...

Page 15: ...front of the freezer to the door end of the stand Secure the freezer to the stand with the nuts and lock washers provided Then separate freezer base gasket and install the seam to the back and the fl...

Page 16: ...6...

Page 17: ...ve noise or vibration occurs SECTION 3 INITIAL SET UP AND OPERATION 3 2 OPERATION CONTROLS AND INDICATORS Before operating the freezer it is required that the operator know the function of each operat...

Page 18: ...and place the Freez ing Cylinder Off On switch to the ON position Refer to Troubleshooting in Section 4 H Green Light The green light is used to indicate that the product has reached the proper consi...

Page 19: ...OW speed position The HIGH speed position is used to blend fruit into dairy mix when making smoothies The LOW speed position is used during cleaning procedures Figure 11 Mix Inlet Regulator 3 3 SANITI...

Page 20: ...or O ring or check if the mix inlet regulator was installed correctly or that the freezer is level F Place the FREEZING CYLINDER OFF ON switch in the ON position then press the PUSH TO FREEZE swtich u...

Page 21: ...e used in place of cleaning and sani tizing Frequency of cleaning and sanitizing is determined by Federal State and local regula tory agencies Figure 15 Dispensing Product 3 5 MIX INFORMATION Mix can...

Page 22: ...container under the spigot to catch the water When the water has drained turn the FREEZING CYLINDER OFF ON switch to the OFF position Allow the freezer barrel to drain completely CAUTION Hazardous Mo...

Page 23: ...the studs Fig 20 Figure 20 Removing Front Door C Remove the rosette caps from the front door Push the spigot body through the bottom of the front door and remove Fig 21 Figure 21 Front Door Disassemb...

Page 24: ...3 11 ASSEMBLY OF FREEZER To assemble the freezer parts refer to the following steps NOTE Petrol Gel sanitary lubricant or equivalent must be used when lubrication of parts is specified NOTE The Unite...

Page 25: ...to the surface of the cam on the spigot handle prior to assembly of handle to the spigot body H Install the spigot bodies with O rings into the front door from the bottom Fig 26 Push straight up until...

Page 26: ...g efforts within a layer of soil material milkstone Thorough cleaningproceduresthatinvolvemilkstone removal are critical for operators of frozen dessertmachines SANITIZING Kills bacteria Can be effect...

Page 27: ...the ability to remove milkstone Milkstone will become a problem if not remedied with additional products and procedures THE USE OF CHLORINE TEST STRIPS Test strips are used to determine concentration...

Page 28: ...eriodic cleaning To clean refer to the following procedures 1 Remove the Phillips head screw from the bottom of the right side panel and then slide the panels down and out 2 To remove the condenser fi...

Page 29: ...he drive motor and refrigeration systemwhenthepre programmedconsistencyisreached The control panels on the front of the freezer allow the operator to adjust each freezing cylinder to create the desire...

Page 30: ...20...

Page 31: ...ing cylinder Check the mix level on the affected freezing cylinder If the level mix is low add mix Look for ice crystals in the liquid mix in the hopper Ice crystals can clog the mix inlet regulator a...

Page 32: ...ORCONDITIONCODE12 If the control panel displays a left hopper sensor error Error Code 12 place the Freezing Cylinder Off On Switch in the Off position wait 10 seconds and return the switch to the On p...

Page 33: ...d s i r e s n e d n o C 4 t f o s o o t g n i t t e s y c n e t s i s n o C 5 n e k o r b e r a x i m n i s r e z i l i b a t S 6 n w o d g n o r w d e l b m e s s a s i r e g u A 7 m e l b o r p n o...

Page 34: ...n w o d r o t a l u g e r t e l n i x i m e c a l p e R 2 g n i r O r o t a l u g e r t e l n i x i m e c a l p e R 3 h s u r b d e z i t i n a s h t i w n a e l C 4 t c u d o r p h s e r f h t i w r...

Page 35: ...5 5 8 ID x 1 8 CS Front Door 1 625133 4 ID x 3 16 CS O rings are drawn to Approximate Size Rear Seal 1 624678 5 1 1 8 ID x 3 16 CS Part Number Description Part Number Description 208135 Brush Nylon 16...

Page 36: ...94255 Auger Spring 8 10 624677 5 O ring Mix Inlet Regulator and Spigot Extension 5 Pack 6 11 3170644 Front Auger Support 2 12 149003 Auger Bushing 2 13 4157968 Auger Shaft 2 14 624678 O ring Auger Sha...

Page 37: ...es are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written noti...

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