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14

CLEANING vs. SANITIZING

It is important to distinguish between cleaning and
sanitizing.  Although these terms may sound
synonymous, they are not.  BOTH are required for
adequate food safety and proper machine
maintenance.

CLEANING

·

Is the removal of soil materials from a surface.

·

Is a prerequisite for effective sanitizing.

NOTE

An UNCLEAN surface will harbor

bacteria that can defy sanitizing efforts.

Bacteria can develop and resist sanitizing efforts
within a layer of soil material (milkstone).  

Thorough

cleaning procedures that involve milkstone
removal are critical for operators of frozen
dessert machines.

SANITIZING

·

Kills bacteria.

·

Can be effective on clean surfaces only.

·

DOES NOT

 clean or remove milkstone.

NOTE

Using a 

SANTITIZER

 on an unclean surface 

will not

guarantee a clean and safe frozen dessert machine.

Proper Daily Maintenance:
The Only Way to Assure Food Safety and
Product Quality

Proper daily maintenance can involve a wide variety
of products and procedures.  Overall, the products
and procedures fall into three separate categories.

(Please note that this is a brief overview intended for
informational purposes only.)

1.

CLEANING

 – This involves draining mix from the

freezer barrel and rinsing the machine with
water.  Next, a cleaner is run through the
machine.  Then, the machine is disassembled
and removable parts are taken to the sink for
cleaning.

2.

MILKSTONE REMOVAL

 – Since almost all

cleaners do not have the ability to remove
milkstone, the use of a delimer becomes
necessary.  Although this procedure may not be
needed on a daily basis, it will usually follow the
cleaning procedure.  It requires letting a delimer
solution soak in the machine for an extended
period of time.  Individual parts are also soaked
in a deliming solution for an extended period of
time (more about delimers in 

Additional

Information

).

3.13 PREVENTIVE MAINTENANCE

It is recommended that a maintenance schedule be fol-
lowed to keep the freezer clean and operating properly.

A. Cleaning and Sanitizing Information

Soft serve freezers require special consideration
when it comes to food safety and proper cleaning
and sanitizing.

The following information has been compiled by
Purdy Products Company, makers of Stera-Sheen
Green Label Cleaner/Sanitizer and specifically
covers issues for cleaning and sanitizing frozen
dessert machines.  This information is meant to

supplement

 a comprehensive food safety program.

Soil Materials Associated with Frozen Dessert
Machines

MILKFAT/BUTTERFAT – As components of ice-
cream/frozen custard mix, these soils will
accumulate on the interior surfaces of the machine
and its parts.  Fats are difficult to remove and help
attribute to milkstone build-up.

MILKSTONE – Is a white/gray film that forms on
equipment and utensils that come in contact with
dairy products. These films will accumulate slowly
on surfaces because of ineffective cleaning, use of
hard water, or both.  

Milkstone is usually a porous

deposit, which will harbor microbial
contaminants and eventually defy sanitizing
efforts
.

Once milkstone has formed, it is very difficult to
remove.  Without using the correct product and
procedure, it is nearly impossible to remove a thick
layer of milkstone.
(NOTE: general-purpose cleaners DO NOT remove
milkstone.)  

This can lead to high bacteria counts

and a food safety dilemma.

IT IS BEST TO CONTROL MILKSTONE ON A
DAILY BASIS BEFORE IT CAN BECOME A
SIGNIFICANT FOOD SAFETY PROBLEM.

In addition to food safety, milkstone can cause
premature wear to machine parts which can add to
costs for replacement parts or possibly more
expensive repairs if worn machine parts are not
replaced once they have become excessively worn.

Important Differences Between Cleaning and
Sanitizing

Summary of Contents for Endura 111

Page 1: ...Endura Futura 111 112 OWNER S MANUAL Manual No 513532 4 Feb 2004 Rev 0...

Page 2: ......

Page 3: ...are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distrib...

Page 4: ......

Page 5: ...ide new parts for freezers built prior to date of change DONOTATTEMPTtooperatethefreezeruntilinstructionsandsafetyprecautionsinthismanualare readcompletelyandarethoroughlyunderstood Ifproblemsdevelopo...

Page 6: ......

Page 7: ...tor s Safety Precautions 7 3 2 Operating Controls and Indicators 7 3 3 Sanitizing 8 3 4 Freeze Down and Operation 9 3 5 MixInformation 10 3 6 Removing Mix From Freezer 10 3 7 Cleaning The Freezer 11 3...

Page 8: ...ls 7 11 Mix Inlet Regulator 9 12 CleanControl 9 13 SanitizingHopper 9 14 DrainingSolution 9 15 DispensingProduct 10 16 RemovingMixInletRegulator 10 17 DrainingMix 10 18 Auger Flight Wear Front Auger S...

Page 9: ...pe of commercial soft serve or non dairy mixer available including ice milk ice cream yogurt and frozen dietary desserts This manual is designed to assist qualified service personnel and operators in...

Page 10: ...n Endura 111 37G Futura 111 38 Voltage AC 1 PH 115V 1 PH 208 230 Total Run Amps 14 00 10 00 Drive Motor 3 4 HP 3 4 HP Use 20 amp HACR circuit breaker Automatic safeguard circuit built into electronic...

Page 11: ...n a safe working environment Thelabelshavebeendesignedtowithstand washing and cleaning All labels must remain legible for the life of the freezer Labels should be checked periodi cally to be sure they...

Page 12: ......

Page 13: ...tand B Place a spirit level across the top of the stand to check for level condition side to side and front to back If adjustment is necessary level the stand by turning the bottom part of each leg in...

Page 14: ...6...

Page 15: ...l the main electrical power has been disconnected G Do not operate under unsafe operating condi tions Never operate the freezer if unusual or exces sive noise or vibration occurs 3 2OPERATINGCONTROLSA...

Page 16: ...OFF ON switch in the ON position and allow the error light to flash a minimum of 10 minutes Then turn to off wait 5 seconds and turn on F DRIVEMOTOROVERLOAD TheinternalDRIVEMOTOROVERLOADwilltripifthe...

Page 17: ...operating proce dures to be followed for the safe operation of the freezer A Sanitize just prior to use B Place the OFF ON switch in the OFF position C With spigot open pour approximately 1 gallon 3...

Page 18: ...uid mix Fig 17 D Place the OFF ON switch in the OFF position Figure 17 Draining Mix CAUTION REFRIGERATION IS AUTOMATICALLY ACTI VATED WHEN THE SPIGOT IS OPENED CLOSE THE SPIGOT COMPLETELY AFTER DISPEN...

Page 19: ...CLEANING OR SERVICING Inspection for worn or broken parts should be made at every disassembly of the freezer for cleaning or other purposes All worn or broken parts should be replaced to ensure safety...

Page 20: ...arts refertothefollowingsteps NOTE Petro Gel sanitary lubricant or equivalent must be used when lubrication of parts is specified NOTE The United States Department of Agriculture and the Food and Drug...

Page 21: ...uger with one leg of the support pointing straight up NOTE Apply a small amount of Petro Gel to the surface of the cam on the spigot handle prior to assembly of handle to the spigot body H Install the...

Page 22: ...solution for an extended period of time more about delimers in Additional Information 3 13PREVENTIVEMAINTENANCE It is recommended that a maintenance schedule be fol lowed to keep the freezer clean and...

Page 23: ...ll become a problem if not remedied with additional products and procedures THE USE OF CHLORINE TEST STRIPS Test strips are used to determine concentrations of active chlorine in sanitizing solutions...

Page 24: ...one finger belt should deflect about 3 8 2 Lubricate condenser fan motor with S A E 20 weight oil Three to six drops is required CAUTION DO NOT OVER LUBRICATE RESULTING DAM AGE COULD CAUSE MOTOR FAIL...

Page 25: ...N 1 e r u l i a f t l e b e v i r D 2 e r u t a r e p m e t y c n e t s i s n o C 3 m r i f o o t s i g n i t t e s e r u t a r e p m e t y c n e t s i s n o C 4 e r u l i a f l o r t n o c x i m l i...

Page 26: ...i r d n r o W 1 n r u t t o n l l i w r e g u A p u e z e e r F 2 e c i v r e s r o f r o t u b i r t s i d l l a C 1 5 1 r o f F F O o t h c t i w s N O F F O n r u T 2 t r a t s e r n e h t s e t u...

Page 27: ...L F T H G I L F T P G N I N A E M 1 0 2 0 3 0 4 0 5 0 6 0 7 0 e n o f o e c n e u q e S o w t f o e c n e u q e S e e r h t f o e c n e u q e S r u o f f o e c n e u q e S e v i f f o e c n e u q e S...

Page 28: ...20...

Page 29: ...arts sup ply your dealer or distributor with the following informa tion A Model number of equipment B Serial number of model stamped on nameplate C Part number part name and quantity needed Com mon pa...

Page 30: ...22...

Page 31: ...23...

Page 32: ......

Page 33: ...ubject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice of an...

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