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OWNER'S MANUAL

DQ - CHALLENGER SERIES

SOFT SERVE & SHAKE MACHINE

Manual No. 513561                June 03, Rev. 3

Summary of Contents for DQ Challenger 217

Page 1: ...OWNER S MANUAL DQ CHALLENGER SERIES SOFT SERVE SHAKE MACHINE Manual No 513561 June 03 Rev 3...

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Page 3: ...are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distrib...

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Page 5: ...ot binding in detail We reserve the right to make changes atanytimewithoutnotice tothefreezeranditscomponents withoutincurringanyobligationtoequip same on freezer components built prior to date of cha...

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Page 7: ...3 12 Sanitizing Procedures 11 3 13 Initial Freeze Down and Operation 12 3 14 Removing Mix From the Freezer 13 3 15 Disassembly and Assembly of Front Door Model 217 and 237R 14 3 16 Disassembly and As...

Page 8: ...e PumpInstallation 8 7 Warning Label Locations 10 8 OperatingControls 11 9 Air Bleed 12 10 PumpSwitch 12 11 Front Door Disassembly 14 12 SpinnerAssembly 15 13 Auger with Rubber Rear Seal 16 14 Auger D...

Page 9: ...S r o s s e r p m o c e k a h s P H 0 2 d n a e v r e s t f o s P H 5 2 a h t i w r o t o m e v i r d P H 2 a e d u l c n i s l e d o m e v o b a e h T p m u p x i m 9 1 2 l e d o m g n i t l e o t S...

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Page 11: ...t freezer and screw caster extension or leg into the bottom of frame at each corner Refer to caster and leg options in Figure 1 Figure 1 Caster Options For Models DQ217 217R 225R 237R WARNING FREEZER...

Page 12: ...4 Figure 2 Water Connections Figure 3 ElectricalConnections Water Out Water In Access Holes...

Page 13: ...wer lines in the junction box three phase only Recheck auger shaft rotation Fig 4 NOTE Three phase freezers in areas of unbalanced elec trical loads require special attention when connect ing input el...

Page 14: ...6 Figure 5 Remote Condenser...

Page 15: ...s Hand tighten until secure 6 Mount pump to bracket with wing nuts B Connect 1 2 1 27cm I D plastic food grade tubing to the mix container Secure with hose clamps 5 8 tubing is used with the 219 pump...

Page 16: ...8 Figure 6 Mix Transfer Line and Pump Installation...

Page 17: ...ing All labels must remain legible for the life of the freezer Labels should be checked periodically to be sure they have not been damaged or removed and that they can be recognized as warning labels...

Page 18: ...move watches rings or jewelry which could cause a serious accident D Maintain a clean work area Avoid accidents by cleaning the area and keeping it clean E Stay alert at all times Know which switch pu...

Page 19: ...ess than 18 ounce 53 liters in one minute NOTE Do not leave the switch in the MAXIMUM position during slow or moderate dispensing as the product temperature will become too cold 3 8 DOOR INTERLOCK SWI...

Page 20: ...anitized soft bristle brush or equivalent dipped in sanitizing solution clean mix container remote models or sides of hopper exterior of pump and underside of hopper cover hopper models H After five m...

Page 21: ...x from freezer Close spigot C Place POWER switch in CLEAN position 20 min utes maximum C Place the mix pump switch located on the mix pump in the ON position Immediately open the spigot and let approx...

Page 22: ...rontDoorDisassembly Allow the mix to agitate in freezer barrel until the mix has become a liquid D Place the mix pump in the ON position Open spigot and pump liquid mix through the freezer When empty...

Page 23: ...ly a thin film of sani tary lubricant to the O rings 5 Insert the air bleed valves from the back of the front door Install compression springs onto air bleed valves then screw on knobs finger tight 6...

Page 24: ...freezer barrel As the auger is with drawn remove each plastic flight and spring from the auger Fig 14 NOTE Be careful not to scratch inside of the freezer barrel when removing flights or augers 6 Remo...

Page 25: ...lifting adaptor straight out 2 Remove the O rings for cleaning Section 3 15 describes the correct procedure for O ring removal identification and care B Assembly of Mix Line Adaptor 1 On remote pump...

Page 26: ...using the 1 1 2 x 30 brush provided D Clean the rear seal surface from the inside of the freezerbarrel E Removethereardriptraybyopeningaccessdooron side panel Clean and replace drip tray 3 20SANITIZE...

Page 27: ...ction Required This procedure emits a loud noise Wear proper hearing protection Failure to wear proper hearing protection may result in permanent hearing loss The condenser requires periodic cleaning...

Page 28: ...NDEDSTORAGE Refertothefollowingstepsforwinterizingthefreezerorfor storing the freezer over any long period of shutdown time A Clean thoroughly with warm detergent all parts that comeincontactwithmix R...

Page 29: ...P 4 e s i w k c o l c o t n o i t a t o r e g n a h C 5 l a e s r e g u a r a e R s k a e l d e t a c i r b u l t o n l a e s r e g u a r a e R 1 g n o r w d e l l a t s n i r o g n i s s i m l a e S...

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Page 31: ...ts supply your serviceperson with the following information A Model number of equipment B Serial number of model stamped on nameplate C Part number part name and quantity needed NOTE Minimum billing i...

Page 32: ...570998 1 Retaining Pin 17 2146293 1 Spigot Extension 2 217 225 18 624655 1 Spigot O ring 19 624645 1 Spigot Extension O ring 20 3152581 1 Spigot White 217 225 21 624677 2 Spigot O ring 22 1143021 02...

Page 33: ...3157855 1 Cam Assy Left 4 2156997 1 Handle Center 5 2156999 1 Handle Left 6 2157850 1 Handle Right 7 221619 3 Bushing Spacer 8 1154703 3 Washer 9 625440 3 Ring Retaining 1 00 Dia 10 482039 3 Knob Hand...

Page 34: ...iption 1 2104552 1 Front Auger Support 2 149003 1 Front Auger Support Bushing 3 381804 2 Auger Flight 4 694255 2 Spring 5 4151178 1 Auger Shaft 6 624678 1 Rear Seal O ring 7 1151859 1 Rear Seal Adapto...

Page 35: ...ing 8 653035 1 Thumb Screw Belt Guard 9 2143042 1 Left Belt Guard 10 2143041 1 Right Belt Guard 11 2119118 1 Spinner Bearing w Bracket 12 599102 1 Pulley 13 150914 1 Spinner V Belt Ser 0 7805 14 See M...

Page 36: ...9012 Access Door w o Hole 1134884 01 Access Door w Hole 2170739 Adaptor mix Line Remote Feed 1177366 Adaptor O ring 624607 Adaptor Lock Clip 696130 Hopper Front Cover 314425 Hopper Rear Cover 217 221...

Page 37: ...icable Electrical Codes 324106 Caution Hazardous Moving Parts 324107 Turn Off Before Cleaning 324108 Proper Grounding 324113 Elect Shock Hazard to power source 324125 Hazardous Rotating Blades 324141...

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Page 39: ...e conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice of any claimed br...

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