Stockcorner JC-5s Manual Download Page 2

 


 

A FEW WORDS ABOUT JC-5s 

JC-5  was designed to cover the needs of high power professional use and increased 
reliability.  So, materials of the best in market were used, despite the high cost of some of 
them, due to their limited production!  At the pictures  you can take a look at the inside of 
the coupler

In the photos we can see mounted in a row the vacuum relays, by which the high 

voltage doorknob ceramic capacitors are selected.  We can also see the high voltage copper 
wiring above the p.c. board.  The reason we did not construct the high voltage paths on the 
board is that we don’t consider the p.c. board reliable enough for withstanding voltages of 
the order of 8 KV that may appear at the output of the coupler when λ/2 or short vertical 
antennas are used!  

 

TUNING PROCEDURE WITH THE CONTROL BOX 

 

We set the switch of the control box to the M position if we intend to use memories or to the O 
position, if not. We set the transceiver to AM, FM, CW  or RTTY mode with the output power 
adjusted in the range 10 – 20 W. We push the PTT and keep it pushed. We push the button until the 
LED is lit. We wait until the LED goes off and then we stop transmitting. If the LED quickly turns on 
and off at the end of the tuning procedure, the tuning procedure has failed and the coupler goes 
THROUGH.  Starting up the coupler, if the switch is at the M position, it recalls the last used 
memorized frequency, otherwise it goes to the THROUGH state!  
If the tune button is pushed for less then 0,25 seconde , in any case, the coupler 
goes 

THROUGH

 and the LED does not glow at all! 

 
In case we use more that 50 W during the tuning procedure, the control box LED remains constantly 
lit and the coupler waits until input power falls below 50 W to complete the tuning process! 

IF WHILE TUNING, THE RF POWER MOMENTARILY EXCEEDS  40 – 50 WATTS, THE LED ON THE 
CONTROL BOX GIVES THE DANGER CODE AND THE COUPLER FREEZES, PUTTING THE CONTROLLER 
TO THE “POWERDOWN” STATE. THIS MEANS THAT THE USER MUST REMOVE THE 12 V SUPPLY 
FROM THE COUPLER FOR ABOUT 5 SECONDS ! 
THE REASON FOR THIS IS TO GIVE THE USER TIME 
TO REALIZE WHAT WENT WRONG AND REMEMBER TO KEEP RF POWER AT THE RIGHT LEVEL 
WHILE TUNING . THE DUMMYLOAD (
USED INSIDE THE COUPLER WHILE TUNING) AND 
THE
 RELAYS WILL BE DESTROYED IF THE COUPLER IS FREE TO PERFORM TUNING WITH HIGH 
POWER! 

THE RELAYS USED IN ALL OF OUR COUPLERS, ESPECIALLY THE VACUUM ONES,CANNOT 

TOLERATE HOT SWITCHING !

 

To erase the memories : 

WHEN YOU START JC5 WITH 12V ON CONTROL CONNECTOR PIN 4, THE 

PREVIOUS MEMORIES ARE SAVED AND NEW MEMORIES CAN BE WRITTEN! 
IF YOU START IT WITH 0 VOLTS ON CONTROL CONNECTOR PIN 4 ALL MEMORIES ARE ERASED ! 

(The memory erasing process is carried out without transmitting!) 

 

REMARKS: 

1.

 

The closer we use an antenna to its resonant frequency (λ/4), the more power we can apply to it 

via  a  coupler,  because  in  this  condition  the  coupler  is  using  the  least  of  its  components  to 
match the antenna and there is no possibility of overheating inductors and capacitors!  

2.

 

The performance of the system depends on the used antenna and counterpoise.  The role of the 

coupler ends when the SWR is reduced to the lowest in any case possible level.  

3.

 

In case we face problems, we act as follows: 

a.

 

   We check /fix the counterpoise system. 

b.

 

   We ensure that any wires, cables or metal posts are located far enough from the antenna and 

their directions are perpendicular to the antenna

.  

c.

 

   We use another transceiver which is in good condition to check the system. 

Summary of Contents for JC-5s

Page 1: ...NED START UP AT THE LAST USED FREQUENCY 9 50 MEMORY POSITIONS NO INTERNAL BATTERY 10 PROTECTION FROM STATIC DISCHARGE WHILE OPERATING 11 INTERNAL 12 V 1 6 A FUSE 12 A TO D SWR CONVERSION FOR HIGHER TUNING ACCURACY WHEN A SEPARATE POWER SUPPLY IS USED FOR THE COUPLER WE MUST CONNECT THE TERMINAL OF THE SUPPLY TO THE CHASSIS OF THE USED TRANSCEIVER TO CLOSE THE RETURN 12 V PATH VIA THE SHIELD OF THE...

Page 2: ...control box LED remains constantly lit and the coupler waits until input power falls below 50 W to complete the tuning process IF WHILE TUNING THE RF POWER MOMENTARILY EXCEEDS 40 50 WATTS THE LED ON THE CONTROL BOX GIVES THE DANGER CODE AND THE COUPLER FREEZES PUTTING THE CONTROLLER TO THE POWERDOWN STATE THIS MEANS THAT THE USER MUST REMOVE THE 12 V SUPPLY FROM THE COUPLER FOR ABOUT 5 SECONDS THE...

Page 3: ...gh the antenna is 25 meters above the ground The antenna considers the top of the building as ground The counterpoise must be as close to the coupler as possible SPECIFICATIONS Circuit type L or Π Input capacitance step 25pF Output capacitance step 12pF Inductance step 0 04μΗ Total input capacitance 3200 pf DIPPED SILVER MICA Total output capacitance 1600 pf DOORKNOB CERAMIC 7 5 KV Total inductanc...

Page 4: ... ANTENNA IS VERY NEAR THE SHACK If you place the tuner outside please pay good attention to the connectors All connectors have to be protected with rubber tape to avoid water inside the connectors Coax connector and 4 pin control connector TRANSCEIVER COUPLER CONTROL CABLE 4 x 0 75 mm or better Brown Grey Yellow and Black are the preferred colors but it makes no difference ofcours If you use a sho...

Page 5: ... heed warnings Retain this document Apply during installation and use all possible safety countermeasures like described in amateur radio courses and literature Install the product out of reach of persons and animals Always install the product so that it cannot fall on persons or property Do not attempt to modify the enclosure Attempts to modify the enclosure will damage it and void any warranty I...

Page 6: ... and information regarding this product are subject to changes without prior notice All statements information recommendations and warnings in this user guide are deemed to be accurate but are given without any warranty Users must take the full responsibility for the application of the product Manual Version 7 3 ...

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