STILLA Willow S3061 Assembly Instructions Manual Download | Manualshive

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STEP 4.0

ROOF FRAME ASSEMBLY

4.0 - ASSEMBLY PARTS

–

ROOF ASSEMBLY (REPEAT TWICE)

PART CODE QTY

DESCRIPTION

REP

4

Roof End Plate 1757x70x45mm

R

4

Roof Rafter 1195x70x45mm

JP

2

Joining Plate 1112x70x45mm

75BS

40

75mm Batten Screw

4.0 - ASSEMBLY

–

ROOF ASSEMBLY (1 of 2 frames)

It helps to find a flat, level surface to complete this process on.

1. Position JP up to the 556mm line on REPs, hold flush and use predrilled holes to screw
two Roof End Plates (REP) together with Joining Plate (JP) using 75BS (as pictured).

Repeat this twice.

2. Place 4x Roof Rafters (R) in between joined REPs as seen in diagram above and screw
75BS into predrilled holes to finish assembling one roof frame.

REPEAT THIS ASSEMBLY PROCESS TWICE TO COMPLETE BOTH ROOF
FRAMES READY FOR ROOF SHEETING

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Summary of Contents for Willow S3061

Page 1: ... construct your shed is included inside the pack cedar panels doors windows hardware kits roof sheeting Please ensure you fully unpack all the parts check against the parts checklist before contacting customer service about anything you believe may be missing Thank you ...

Page 2: ...ve you some handy tips Please note we haven t videoed the assembly of each shed however the video online is the Maple 12x6 and will give you an overall idea on how the installation process is completed Remove all parts from packages and place in a safe place close to assembly area Review all instructions continue to refer to instructions throughout assembly step by step Preparing your site If you ...

Page 3: ...1440x42x18mm 1 E Roof End Piece 203x70x30mm 12 BGS Back Gable Cover Strip 490mm 2 DP Door Leaver Packer 100x100x18mm 1 RS 1450mm Roof Sheeting 10 2 Pans 10 2 RC 1520mm Ridge Cap 3 C 1307mm Channel 6 HK 12x8 Hardware Kit 1 IM 12x8 Instruction Manual 1 REP Roof End Plate 1757x70x45mm 8 JP Joining Plate 1112x70x45mm 4 Floor Kit Option Floor Frame 140x38mm Part Code Checked Part Description Qty EP End...

Page 4: ... VBJ Veranda Beam Joiner 700x70x45mm 1 VOBJ Veranda Outer Beam Joiner 700x140x35mm 1 VB Veranda Beam 1960x70x45mm 2 VOB Veranda Outer Beam 1960x140x35mm 2 VR Veranda Rafter 1320x70x45mm 4 VF Veranda fascia 1350x75x20 block cedar 2 VRS 1450mm Veranda Roof Sheet 6 VP Veranda Posts 2400x90x90mm 2 ...

Page 5: ...100BS 18 100mm Batten Screw 1 0 FLOOR FRAME 1 of 4 floor frames Fasten floor frame together as indicated in diagram below using lines and predrilled holes Screw through EP into DJ using 3x 100BS Screw through EP into SJ using 2 x 100BS per join Ensure frame is square by measuring from corner to corner diagonally frame will be square when both diagonal measurements equal the same REPEAT THIS PROCES...

Page 6: ... go in order displayed in diagram below 1 Lay out frame in desired position and mark holes to dig as indicated on diagram below use shovel or marking paint 2 Dig and place logs in holes using concrete if you wish 3 Fasten floor frame to logs at desired height using 4x 100BS per log ensuring frame is level 4 Butt next floor frame into last installed frame and join using 6x 65BS evenly spaced along ...

Page 7: ...OG INSTALLATION PART CODE QTY DESCRIPTION FN 8 Floor Nog 376x42x35mm 65HHS 16 65mm Hex Head Screws 1 2 FLOOR NOG INSTALLATION Mark out measurements shown below centre of nog Fasten Floor Nogs FN in positions shown in diagram below using 1x 65HHS per join ...

Page 8: ...598x800mm FB 1 Floor Board 1798x311mm FB 1 Floor Board 598x311mm 50PS 116 50mm Philips Screw 1 3 FLOORING INSTALLATION Fasten floor sheets to floor frame as shown in diagram below using 50PS Bring Floor sheets in 43mm on all 4 sides from the outside of the floor frame Note The x marked on the floor sheets do not line up with out joists ...

Page 9: ...FWP 1 1080mm Window Wall panel P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 0 ASSEMBLY WALL ASSEMBLY Screw through P into FWP top centre bottom using 3 x 65HHS Holding studs flush on the outside Note Ensure tongue on VJ Cedar Cladding is facing upwards P Screw 3 x 65HHS Top centre bottom FWP Cedar Strip When screwing the four corners together please make sure the studs are flush on the outs...

Page 10: ...RTS WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 1 ASSEMBLY WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom P ...

Page 11: ...RTS WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 2 ASSEMBLY WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom P P ...

Page 12: ...ARTS WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 3 ASSEMBLY WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the inside Screw 3 x 65HHS Top centre bottom P P ...

Page 13: ...ARTS WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 4 ASSEMBLY WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the inside Screw 3 x 65HHS Top centre bottom P P ...

Page 14: ...RTS WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 5 ASSEMBLY WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom P P ...

Page 15: ...ARTS WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 6 ASSEMBLY WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the inside Screw 3 x 65HHS Top centre bottom P P ...

Page 16: ...50 mm Phillips Screw 2 7 ASSEMBLY WALL ASSEMBLY Screw through P into FWP top centre bottom using 3 x 65HHS holding studs flush on the outside Once all wall fastened in position fasten doorstep in position using 4 x 50PS if floor option was chosen if on a concrete slab fasteners are not provided ensure walls are tight up against DS DS Screw 3 x 65HHS Top centre bottom P FWP Cedar Strip ...

Page 17: ...8 ASSEMBLY PARTS WALL ASSEMBLY PART CODE QTY DESCRIPTION DH 1 Door Head 65HHS 4 65mm Hex head screw 2 8 ASSEMBLY WALL ASSEMBLY Screw through FWP into DH using 2 x 65HHS on both sides Flush on top Screw 2 x 65HHS FWP FWP DH Screw 2 x 65HHS ...

Page 18: ...lat surface with the frame facing upwards as seen below Hold flush at the bottom and screw together in position shown below using 2x 65HHS Turn fastened gable over with the cedar now facing upwards Position BGS over join in gable holding bottom flush with bottom of cedar cladding and nail using 5x 40N REPEAT THIS PROCESS FOR ASSEMBLING OTHER SIDE GABLE Lay Gables on flat surface Hold flush at the ...

Page 19: ...les Carefully place assembled gable on back wall ensuring groove on gable slots into the tongue on the wall as seen below Ensure end of gable sits flush with side of back wall panel and fasten by screwing 6x 65HHS through panels into gable 3 screws either side of join REPEAT THIS PROCESS FOR INSTALLING OTHER SIDE GABLE Ensure groove slots into tongue Screw upwards through wall panel into gable ...

Page 20: ...elps to find a flat level surface to complete this process on 1 Position JP up to the 556mm line on REPs hold flush and use predrilled holes to screw two Roof End Plates REP together with Joining Plate JP using 75BS as pictured Repeat this twice 2 Place 4x Roof Rafters R in between joined REPs as seen in diagram above and screw 75BS into predrilled holes to finish assembling one roof frame REPEAT ...

Page 21: ... indicated in diagrams Lay roof sheet bent edge flush with top of roof frame while hanging side of roof sheet 203mm over end of roof frame Once in position screw 25RS through pan at top FIRST and then checking bottom is still overhanging 203mm from side screw a 40RS through rib at the bottom to fasten roof sheet in place Use 203mm E or tape measure when placing overhanging side of roof sheet ENSUR...

Page 22: ... 40RS 5 40mm Roof screw 25RS 10 25mm Roof screw 4 2 ASSEMBLY ROOF ASSEMBLY ROOF SHEETS Complete laying roof sheeting out on frame Fasten roof sheets to battens in sequence shown 1 x 25RS either side of join at top and 1 x 40RS through rib join at bottom Note Use straight edge to keep all screws in line and centre of batten REPEAT THIS STEP FOR SECOND ROOF FRAME ...

Page 23: ...oof screw 25RS 18 25mm Roof screw 3 5 ASSEMBLY ROOF ASSEMBLY Complete screwing roof off at top 1 x 25RS in pan beside every rib Once top is complete screw bottom off using 1 x 40RS through every rib Note Use straight edge to keep all screws in line and centre of batten REPEAT THIS STEP FOR SECOND ROOF FRAME ...

Page 24: ...will be installing your Annex 4 4 ASSEMBLY PARTS CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION ST 9 12mm self tapping screw C 3 Roof Channel 4 4 ASSEMBLY CHANNEL ASSEMBLY Slide Roof channel onto end of roof sheeting overhang Fasten in place using ST REPEAT TASKS 4 0 4 4 TO COMPLETE THE OTHER ROOF PANEL ...

Page 25: ...Standing inside shed on ladder screw roof end pieces to top of gable in required positions using 1x 65BS per piece See positions in photo below Lay 70mm side flat on top of gable with 70x30mm face flush with inside of gable frame and screw in place 6 pieces per gable Note It is advised to predrill through the E first with a 4mm drill bit before securing to gable Repeat this step on both gables ...

Page 26: ...e roof frame into position Ensure point of roof frame is flush with middle of gable as seen below Fasten to ends using 3x 75BS screw through roof frame into gable frame Fasten to sides using 6x 75BS evenly spaced screw through roof frame into side wall top plates Meet second roof frame up with the first and repeat steps for fastening This task will require 2 or more persons to complete ...

Page 27: ...IPTION 40RS 8 40mm Roof Screws 25RS 8 25mm Roof Screws 4 7 ASSEMBLY ROOF INSTALLATION Fully fasten down the roof sheeting onto the Roof End Pieces E as seen below Use 2x 25RS to screw into the top E of each side and 2x 40RS to screw into the bottom E of each side Note there is four sides ...

Page 28: ...Collar tie 40RS 12 40mm Roof Screw 75BS 12 75mm Batten Screw 4 8 ASSEMBLY COLLAR TIE INSTALLATION Holding Collar tie tight and level in position screw through CT into Roof Rafters in predrilled holes using 6x 40RS per collar tie Fasten roof frames together by screwing 75BS evenly space along the top of the roof frames ...

Page 29: ...CD 2 Double door s 5 0 ASSEMBLY DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge H in position Fasten hinges to door using 3 x hinge screws HS per hinge Position Hinges are to be placed at top and bottom of door They are to be centralised over bracing on back of door as per second and third image below Repeat Step 5 0 with second door ...

Page 30: ...S 12 Hinge screw 5 1 ASSEMBLY DOUBLE DOOR INSTALLATION Hold door in position 3mm down from top Front of the door when closed will be flush with front of VJ cladding Screw through hinge into front wall as pictured Repeat steps with other door Note door centre gaps can be adjusted by unscrewing wall to floor fixing and moving in and out ...

Page 31: ...lt and drill 12mm hole in marked position Repeat for bottom pad bolt STEP 5 3 DOOR HANDLE ASSEMBLY 5 3 ASSEMBLY PARTS DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION TH 1 T Handle 5 3 ASSEMBLY DOOR HANDLE ASSEMBLY Mark and drill 12mm centre hole in position shown 50mm in from door edge T Handle must be installed centre of the centre door brace on the back Insert T handle in position and mark two ou...

Page 32: ...T CODE QTY DESCRIPTION DP 1 Door Packer HS 2 Hinge screw 5 4 ASSEMBLY DOOR HANDLE ASSEMBLY Holding DP in position fasten to door door with pad bolts Holding door in closed position flush with other door slide leaver onto T Handle and tighten once hitting packer on fixed door DP Leaver ...

Page 33: ...SSEMBLY CORNER POST ASSEMBLY Hold corner post CP in position nail through CP into wall stud using 6x 40N evenly spaced along CP Repeat for all four corners Note Before nailing CPs we recommend running a bead of silicone down the lines seen below Recommended Run a bead of silicone down these two lines before nailing CPs Nail 6x 40N evenly spaced along CP ...

Page 34: ...il 6 1 ASSEMBLY COVER STRIP ASSEMBLY Hold cover strips CS over joins in walls nail through CS into wall panel using 6x 40N evenly spaced per CS Note Before nailing CS we recommend running a bead of silicone down the joins in the wall as seen below Recommended Run a bead of silicone down joins before nailing CS Nail 6x 40N evenly spaced along CS ...

Page 35: ...ATION 6 3 ASSEMBLY PARTS RIDGE CAP INSTALLATION PART CODE QTY DESCRIPTION RC 3 Ridge Cap 40RS 12 40mm Roof screw 6 3 ASSEMBLY RIDGE CAP INSTALLATION Slide ridge cap into position Make sure peak of ridge cap is in line with peak of fascias Screw through ridge cap into 2nd rib in from end and through into roof batten Slide second and third ridge caps into position and fasten at opposite end Ensure r...

Page 36: ...shed is in desired position and doors are sitting evenly you can now fix your shed to the base Fix either side of Double Doors at each corner and at each join of panel It is recommended that fixings are every 1200mm Screws Dyna bolts are to be fastened through the bottom plate if no floor option chosen no fasteners will be supplied FWP FWP DH ...

Page 37: ...randa Beams VB together using Veranda Beam Joiner VBJ Mark 350mm middle on VBJ and Butt Veranda Beams into each other hold flush and fasten together using 3x 65BS each through VBJ into VB as seen below 2 Join Veranda Outer Beams VOB together using Veranda Outer Beam Joiner VOBJ Mark 350mm middle on VOBJ and Butt Veranda Outer Beams into each other hold flush and fasten together using 4x 65BS each ...

Page 38: ...is process on Position veranda roof sheets VRS at either end of roof frame and fasten in place as indicated in diagrams Lay roof sheet bent edge flush with top of veranda frame with side of roof sheet sitting flush with end of veranda frame Once in position screw 25RS through pan at top FIRST and then screw a 40RS through rib at the bottom to fasten roof sheet in place Only screw 25RS in pan at th...

Page 39: ...f sheet 40RS 5 40mm Roof screw 25RS 10 25mm Roof screw 7 2 ASSEMBLY ANNEX ROOF Complete laying roof sheeting out on frame Fasten roof sheets to beams in sequence shown 1 x 25RS either side of join at top and 1 x 40RS through rib join at bottom Note Use straight edge to keep all screws in line and centre of beam ...

Page 40: ... screw 7 3 ASSEMBLY ANNEX ROOF Complete screwing roof off at top 1 x 25RS in pan beside every rib Once top is complete screw bottom off using 1 x 40RS through every rib Note Use straight edge to keep all screws in line and centre of batten STEP 7 4 ANNEX ROOF CHANNEL TURN BACK TO PAGE 23 STEP 4 4 TO FASTEN CHANNEL TO ANNEX ROOF ...

Page 41: ...40 P a g e ...

Page 42: ...s in ground as seen in diagram on previous page using concrete if you wish 3 Once veranda frame is at desired height screw through front beam into posts using 1x 100BS to hold posts in desired position ENSURE THERE IS 30mm FALL DOWN FROM SHED TO FRONT OF VERANDA ROOF 4 Once posts are level in the desired position and veranda frame has 30mm of fall predrill holes using a 13mm drill bit and secure p...

Page 43: ...RTS ANNEX FASCIA PART CODE QTY DESCRIPTION VF 2 Veranda fascia 1350x75x20mm block cedar 40N 8 40mm nail 7 6 ASSEMBLY ANNEX FASCIA Once fascia s are on shed trim annex fascia to butt in and finish correctly Nail through fascia using 4 x 40N per fascia ...

Page 44: ...43 P a g e IMAGES TO HELP WITH INSTALLATION FLOOR ...

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Page 51: ...ANTY REGISTRATION FORM YOUR PRODUCT IS NOT COVERED BY WARRANTY PRODUCT MAINTENANCE We highly recommend you coat the external of your product with Intergrain UltraDeck Timber Stain in the Colour Light Oak This product is available from Dulux paint stores or Bunnings stores that have a paint section The product is re tinted from a Cedar Cypress base to achieve the light oak colour Intergrain is a Ca...

Page 52: ...ed in your backyard Please upload this image when completing the warranty registration Alternatively you can send the photos by email to sales stilla com au If you require any assistance please feel free to call or email Kind regards STILLA Customer Support 1800 784 552 sales stilla com au ...

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