STIEBEL ELTRON HydroShark 199LP Operation And Installation Download

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OPERATION AND INSTALLATION
UTILISATION ET INSTALLATION

Condensing Gas Micro-boiler

» HydroShark 199NG

» HydroShark 199LP

Conforms to ANSI Z21.10.3/CSA 4.3

Conforme à la norme ANSI Z21.10.3/CSA 4.3

Summary of Contents for HydroShark 199LP

Page 1: ...OPERATION AND INSTALLATION UTILISATION ET INSTALLATION Condensing Gas Micro boiler HydroShark 199NG HydroShark 199LP Conforms to ANSI Z21 10 3 CSA 4 3 Conforme la norme ANSI Z21 10 3 CSA 4 3...

Page 2: ...e in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and ser...

Page 3: ...cal connections 26 APPLICATIONS 27 INITIAL OPERATION 29 OWNER S GUIDE OPERATING SAFETY 31 NORMAL OPERATION 33 Temperature controller and Remote controller 33 General 33 Temperature Settings 34 Tempera...

Page 4: ...o boiler Before use we recommend that you read through this installation manual carefully Keep this manual for future reference If you need an additional manual contact the manufacturer or your local...

Page 5: ...water side Your space heating side should still reflect the recommended 18 25 PSI for system pressure HydroShark 199 Gas Condensing Micro Boiler BTU h Natural Gas Input Opera Range 0 0 0 5 1 n i M Ma...

Page 6: ...rs The principle behind condensing micro boilers is easy This diagram illustrates condensing micro boiler design concepts only and does not accurately repre sent the boilers physical description 1 You...

Page 7: ...quirements do not install and consult with the manufacture 6 If any problem should occur turn off the unit and unplug the zone controls for the space heating and or DHW Integrator Panel system zone co...

Page 8: ...vent exhaust from entering a building 8 Particles from flour aerosols and other contaminants may clog the air vent build up and reduce the functions of the rotating fan cause improper burning of the g...

Page 9: ...iler in case of leaks The warranty will not cover damage cause by water quality Only distilled water or distilled water glycol mixtures can be used with this micro boiler unless when used in conjuncti...

Page 10: ...nd the micro boiler Model Top Bo om Front Back Sides HydroShark 199NG Natural Gas 12 in 914 mm 12 in 305 mm 24 in 610 mm 0 5 in 13 mm 2 in 51 mm 24 inches recommended for maintenance Back Side Side Fr...

Page 11: ...ould be set to DO NOT adjust any DIPswitches on the upper bank 0 DEFAULT Up to 2 500 Up to 5 000 Up to 7 500 HydroShark 199 Boiler Up to 10 100 Lower bank of DIPswitches No 2 OFF No 3 OFF No 4 OFF No...

Page 12: ...nt terminations Place the micro boiler as close as possible to the vent termination The vent collar of the micro boiler must be fastened directly to an unobstructed vent pipe Do not weld the vent pipe...

Page 13: ...4 Vent length Upper bank of DIPswitches 5 to 50 DEFAULT No 3 ON No 4 OFF 51 to 100 No 3 OFF No 4 OFF ON 1 2 3 4 5 6 7 8 OFF ON 1 2 3 4 5 6 7 8 OFF 3 Vent length Upper bank of DIPswitches 5 to 20 DEFAU...

Page 14: ...ft 0 9 m intervals with overhead hangers For each elbow added deduct 5 ft 1 5 m from max vent length Excludes vent terminators termination elbows or rain caps Item Material Canada United States Exhaus...

Page 15: ...on the exhaust and intake vent collar of the micro boiler 2 Connect 3 straight pipes to the couplings From 3 to 4 vent connection 1 Connect 3 x 4 increasers directly on the exhaust and intake vent co...

Page 16: ...the exhaust vent collar of the micro boiler 3 Connect a 3 straight pipe to the coupling From 3 to 4 vent connection 1 Connect 3 elbow directly on the intake vent collar of the micro boiler 2 Connect...

Page 17: ...ds the NovaVent line However the following are also UL listed man ufactures ProTech Systems Inc FasNSeal Metal Fab Inc and Heat Fab Inc Saf T Vent Follow the vent pipe manufacturer s instructions when...

Page 18: ...BH single or double wall stainless steel vent pipe How to install single vent 4 vent connection for direct vent installation 1 Connect 4 stainless steel vent straight pipes directly on the ex haust in...

Page 19: ...ce to ven ated so located above the vent terminator within a horizontal distance of 2 feet 61cm from the center line of the terminator 3 feet H Clearance to each side of center line extended above met...

Page 20: ...ewall terminations that combine the intake and exhaust into a single penetration space each direct vent termination at least 1 ft 305mm away from each other no matter the orientation A direct vent ter...

Page 21: ...hould be at least 2 ft 610mm away from an opposite surface wall Do not place the termination directly in front of an opening into a building For rooftop terminations Please follow all local and nation...

Page 22: ...to the micro boiler is disconnected to avoid any further damage Gas connections 1 Install a manual gas shutoff valve between the micro boiler and the gas supply 2 When the gas connections are complet...

Page 23: ...cubic ft of gas per hour The farthest appliance is the range which is 50 ft away form the meter Looking at the above chart and under column of 50 ft Section A to B needs to be 1 in order to supply 220...

Page 24: ...CTIONS Do not use the micro boiler if any part has been under water Immediately contact a qualified installer or licensed professional to inspect the boiler to determine if it needs to be replaced Do...

Page 25: ...ete drainage without any restrictions If the pressure relive valve installed on the micro boiler discharges periodically this may be due to a defective thermal expansion tank or defective pressure rel...

Page 26: ...proper drainage Case A If a neutralizer is not required 1 Connect a 1 2 FPT X 3 8 or 1 2 HB Adaptor to the condensate drain port at the bottom of the micro boiler 2 Connect the Neutralizer to the 3 8...

Page 27: ...tridge is properly replaced before the neutralizer elements have been completely consumed All preventive measures and safety practices must be adhered to when drain ing condensate The manufacturer wil...

Page 28: ...iant floor Hydro fan coil air or Baseboard heating only The diluted solution of glycol must contain between 25 and 55 of Glycol Be aware that in a closed loop system low pressure in the heat exchanger...

Page 29: ...ing with space heating panel s with one heat source The HydroShark DHW Integrator Panel integrates with a wide variety of boilers and delivers Priority potable heated water with no storage tank and hy...

Page 30: ...air to the micro boiler Purge the gas and water lines to remove any air pockets Do not use this micro boiler if any part has been under water Immediately call a qualified installer or service technic...

Page 31: ...ro boiler Before use we recommend that you read through this owner s guide carefully Keep this manual for future reference If you need an additional manual contact the manufacturer or your local distr...

Page 32: ...lified service technician Force or attempted repair may result in a fire or explosion 4 Do not use this micro boiler if any part has been under water Immediately call a qualified service technician to...

Page 33: ...lammable products Vapors Read and follow micro boiler warnings and instructions if the owner s manual is miss ing contact the manufacturer DANGER 1 Water temperature over 125 F can cause severe burns...

Page 34: ...ring again STANDBYLED Orange HOT Bu on COLD Press the HOT bu on or the COLD bu on to set the hot water temperature IN USE LED Green The indicator is ON to show that power is ON The indicator lights du...

Page 35: ...ure ab ve 140 F 60 C 1 The micro boiler must be in Stand By to increase the temperature 2 Press the HOT bu on to set 120 F 50 C 3 Press and hold the INFO bu on and the HOT bu on for at least 3 seconds...

Page 36: ...he controller 1 Temperature controller Remote controller 2 First of all inlet water temperature will be displayed on the controller by pressing the INFO bu on 3 Outlet water temperature will be displa...

Page 37: ...er is given priority over th set temperature of the DIPswitch settings The temperature has been preset at the factory to 120 F 50 C DO NOT adjust the upper bank of DIPswitches Turn off the power suppl...

Page 38: ...for any damage to the heat exchanger as a result of freezing In any area subject to freezing temperatures freezing issues can occur if cold air enters through the venting into the heat exchanger by ei...

Page 39: ...e due to thermal expansion in a closed water supply system Contact the water supplier or local plumbing inspector on how to correct this situa tion Visual check of burner flames see below through the...

Page 40: ...ture set too low The hot water turns cold and stays cold Fluctua in hot water temperature Make sure the unit has 120 VAC 60 Hz power supply If you are using the remote controller and or temperature co...

Page 41: ...rature contr r is the power bu on turned on Check if the et temperature is too high If it is too to the set temperature the water heater not vate Contact the manufacturer at 1 763 331 3066 BUILT IN CO...

Page 42: ...on the following pages for the description of each error code Single unit installations Example if your unit has the 321 error code which signifies an inlet thermistor failure Indicator on the temper...

Page 43: ...tor Part 103 especially if the micro boiler has been installed in a contaminated area 121 Three Times Loss of 311 Two Times Heat exchanger thermistor failure 321 Two Times 331 Inlet thermistor failure...

Page 44: ...circuit failure Six Times Refer to the 111 and 121 error codes det False ame 741 N A Miscommunica between micro boiler and remote controller Check if condensate drain is installed on the vent collar o...

Page 45: ...HYDRO SHARK COM HYDROSHARK 199 45 COMPONENTS DIAGRAM Case assembly Temperature remote controller 724 723 722 056 Temperature controller 052 052 003 007 002 050 702 704 008 052 050 052 717 713 004 001...

Page 46: ...46 HYDROSHARK 199 WWW HYDRO SHARK COM Computer board assembly Surge box assembly 121 713 703 706 709 063 053 703 701 714 403 715 721 707 722 715 402 402 103 713 708 711 709 716...

Page 47: ...99 47 Burner assembly 101 104 115 106 107 108 110 109 111 711 112 062 053 053 709 053 401 103 105 065 054 113 114 102 708 119 151 118 055 051 150 057 055 063 117 053 116 062 121 714 719 707 711 117 Ma...

Page 48: ...58 454 462 C D 052 059 052 409 417 403 456 460 458 462 B A Bypass D A E 459 454 411 412 058 F 413 452 450 414 451 414 418 416 009 C 453 468 468 052 455 463 455 469 052 463 462 467 064 462 462 473 466...

Page 49: ...060 061 Screw D Screw D Screw D EW00A EW009 Screw D EKK37 EK191 062 063 064 He head screw M4 12 W Washer He head screw D Pan screw D Tap ht screw D FEZN 065 EW00D EM167 EK230 EW00B 101 102 Pan screw...

Page 50: ...low sensor Bypass valve Water inlet Inlet drain plug EK208 EKK2E EKK2T 412 EKN34 413 414 Hi Limit switch Water outlet Outlet drain plug Heat exchanger thermistor EK333 EK209 415 EK210 416 Overheat cut...

Page 51: ...x 120 VAC wire EKK4V EK165 EK168 709 711 EK166 EK153 713 Flame rod wire Igniter assembly 120 VAC Power ON OFF switch Remote controller wire Gas valve wire EK184 714 715 716 717 Switch wire with thermo...

Page 52: ...ELTRON Inc 17 West Street West Hat eld MA 01088 Tel 800 805 5384 hydroshark stiebel eltron usa com www hydro shark com 331127 40419 9328 4 AMHCMO bgibea Subject to errors and technical changes Sous r...

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