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The pH of a system is a measure of the hydrogen concentration. The higher the reading the more 

basic

 

the solution, the lower the PH the more 

acidic

 the solution. The pH scale ranges from 1-14 with a ph of 7 

being neutral. The proper pH of a system can have a great effect on the overall life of the system. The pH 

of a system should be kept between 9 and 10.5 for optimum operational life. Less than a 9pH will corrode 

steel and a higher than 10.5 will corrode brass and copper. High pH will cause precipitation of iron from 

the water that will cause corrosion in the system. Buffers and inhibitors can help maintain the proper pH 

range.  

System can be sick and show up in a change of the pH. A bacterial infection from injection water and 

other sources can produce an acidic byproduct which will drop the pH. This can be combated with the 

addition of a biocide. As glycol degrades, it produces acidic byproducts that drop the pH. The system 

needs to be maintained annually by monitoring the pH of the solution with a pH meter or test strips  

making adjustments as needed.

There are different types of bacteria that can infect a system. Bacterial infections are not often seen but 

occasionally appear. They can take the form of slimy goo to looking like little paint chips they can plug 

the heat chambers on the heat unit. Bacteria can thrive in a glycol environment that has less than a 20% 

Glycol. At this lower concentration the glycol is no longer toxic to the bacteria and actually acts as food for 

it. Bacteria can leave a slime residue that interferes with the operation of the system. The excrement of 

the bacteria can be highly corrosive, as indicated by pin-hole leaks in the system. If an infection is found, 

the best way to remove it is to add dispersants and a biocide to the system. Glycol and water mix should 

be over 20% and under 50% adjusted for your local tempeture protection.

Conductivity is a indirect measurement of total dissolved solids in the water. Domestic tap water has a 

conductivity of about 300 uS/cm The conductivity in a closed loop hydronic heating system should be 

between 700 and 3200uS/cm depending on which additives are in the water. Addition of glycol, nitrite 

and even soft water will have an effect on the amunt of disolved solids in the water. Conductivity above 

3500uS/cm indicates a high level of dissolved solids water with large amunts of dissolved solids  

becomes physically aggressive and can breakdown o-rings. Systems above 3500 uS/cm should be 

flushed  and refilled with fresh water/glycol and if required corrosion inhibitors.

The “Old School” of water quality recommended distilled, or soft water in closed loop systems. It was 

thought that the precipitation of CaCo, needed to be controlled. It is now recommended that hard water 

can be used. The reason for change is that softened and distilled water has the natural mineral balance 

disturbed. The disturbed water will try to re-balance itself by leaching the minerals from the metals in the 

water and from the system itself. The leaching of minerals from the metal will cause a higher rate of cor-

rosion. To help combat the precipitation of CaCo, with out softening the water, dispersants are included in 

the corrosion inhibitor mixtures that keep the CaCo in the water. A concern arises with respect to hardness 

in well water. Well water is very hard and in some cases up to 60 grains/USG or 1026ppm. In some areas 

it also has bacteria as well as hardness. In cases of extreme hardness it is better to use city water.

FILLING THE SYSTEM

Summary of Contents for Hydro-Shark SH3-07

Page 1: ...biz 1 HYDRO SHARK 3 MODULATING MICRO BOILERS Radiant Floor Heating Applications INSTALLATION INSTRUCTIONS FOR THE LICENSED PLUMBER ELECTRICAN MODEL S SH3 07 SH3 10 MODEL S SH3 12 SH3 14 SH3 19 SH3 24...

Page 2: ...energyproducts biz 2 Table of Contents Important General Mounting the units Fluid connections Electrical connections Technical data Troubleshooting Spare parts Warranty Electrical Mechanical Diagrams...

Page 3: ...ANTY NEVER REMOVE THE UNITS FRONT COVER UNLESS POWER IS TURNED OFF IF YOU HAVE ANY QUESTIONS REGARDING THE INSTALLATION OR OPERATION OF THES BOILER PLEASE CALL OUR TECHNICAL SERVICE LINE AT 800 582 84...

Page 4: ...TER FITTINGS POINTING DOWNWARD DO NOT INSTALL UNIT WHERE IT WOULD ROUTINELY BE SPLASHED WITH WATER OR ELECTRICAL SHOCK MAY RESULT 1 Leave a minimum of 5 of Clearance on all sides for servicing 2 Make...

Page 5: ...OINTING DOWNWARD DO NOT INSTALL UNIT WHERE IT WOULD ROUTINELY BE SPLASHED WITH WATER OR ELECTRICAL SHOCK MAY RESULT 1 Leave a minimum of 5 of Clearance on all sides for servicing 2 Make sure that the...

Page 6: ...ating debris 3 The return side inlet is on the right side of the unit the supply side outlet is on the left of the unit 4 A pressure temprature relief valve should be installed on the hot water supply...

Page 7: ...breaker panel 3 A SH3 07 SH3 10 SH3 12 can be connected to ONE independent circuit Figure A B 4 A SH3 14 SH3 19 SHE 24 can be connected to TWO independent circuits Figure C Use supply table See Techni...

Page 8: ...PHONE 800 355 4945 WEB www energyproducts biz EMAIL info energyproducts biz 8 Figure B SH3 12 Figure A SH3 07 SH3 10...

Page 9: ...PHONE 800 355 4945 WEB www energyproducts biz EMAIL info energyproducts biz 9 SH3 29 SH3 36 SH3 14 SH3 19 SH3 24 SH3 12 SH3 36 SH3 29 SH3 24 SH3 14 SH3 19 SH3 12...

Page 10: ...04 240 150 3 70 24 NOTE 1 Boilers are considered a continuous load 2 Copper conductors only TECHNICAL DATA SERVICEBULLETIN PolaritymattersontheHydro SharkModelswithmultiplecircuits Onmodels Sh3 14 19...

Page 11: ...ss than 50 Open Loops Ball Valve LEDS DO NOT LIGHT Problem with electronic controls Contact Energy Products Inc 1 763 441 8303 TROUBLE SHOOTING 1 2 3 4 5 6 Saftey thermal cut out Flow Sensor Electroni...

Page 12: ...NOT RESPONSIBLE FOR LABOR CHARGES TO REMOVE AND OR REPLACE THE DEFECTIVE PART S OR ANY INCIDENTIAL OR CONSEQUENTIAL EXPENSES SHOULD THE OWNER WISH TO RETURN THE BOILER FOR REPAIR THE OWNER MUST FIRST...

Page 13: ...PHONE 800 355 4945 WEB www energyproducts biz EMAIL info energyproducts biz 13...

Page 14: ...PHONE 800 355 4945 WEB www energyproducts biz EMAIL info energyproducts biz 14...

Page 15: ...PHONE 800 355 4945 WEB www energyproducts biz EMAIL info energyproducts biz 15...

Page 16: ...PHONE 800 355 4945 WEB www energyproducts biz EMAIL info energyproducts biz 16...

Page 17: ...PHONE 800 355 4945 WEB www energyproducts biz EMAIL info energyproducts biz 17...

Page 18: ...PHONE 800 355 4945 WEB www energyproducts biz EMAIL info energyproducts biz 18...

Page 19: ...PHONE 800 355 4945 WEB www energyproducts biz EMAIL info energyproducts biz 19...

Page 20: ...highly corrosive as indicated by pin hole leaks in the system If an infection is found the best way to remove it is to add dispersants and a biocide to the system Glycol and water mix should be over...

Page 21: ...g up the boiler B The mixture should contain more than 20 but less than 50 pure glycol Increased glycol precentages increases the head pressure of the system Proper flows through the system may not be...

Page 22: ...sure that the purge valve E is open and in a horizontal position Note If you have a Caleffi differential by pass kit on your manifold you need to attach the fill hose to C and the discharge hose to A...

Page 23: ...at pressure VI PRESSURE MAINTENANCE SYSTEMS FOR CLOSED LOOP SYSTEMS Recommended A Limited volume and unlimited volume 1 Use an Axiom system feeder for a pressure maintance system that has a limited re...

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