Sterling SHR150 Owner'S Manual Download Page 10

TESTING FOR LEAKS 

 

WARNING 

All gas piping and connections must be tested for 
leaks after the installation is completed. 
 
DO NOT use a match or open flame of any kind to 
test for leaks.  Never operate the heater with leaky 
connections. 
 
Failure to follow these warnings could result in prop-
erty damage, bodily injury or death. 

1.      Disconnect the heater and the manual shut off 
         valve from the gas supply piping system during 
         any pressure testing . 
 
2.      Isolate the heater from the gas supply piping 
         system by closing the manual shut off valve 
         during any pressures equal to or less than 1.2 
         psig. 

3.      For Steps 4 and 5, apply a soap solution 
         to all connections and joints.  If bubbles 
         appear, leaks have been detected and 
         should be corrected. 
 
4.      The supply system should be checked 
         first with the heater gas valve turned 
         OFF. 
 
5.      After the supply is checked, turn the 
         heater gas valve ON and check the  
         heater piping and controls while unit is in 
         operation. 
 
6.      The opening between the pipe and the 
         wall, or floor, through which the gas  
         piping is inserted should be sealed by 
         caulking. 

MANIFOLD PRESSURE CHECKING 

 
 

Be sure to check the manifold pressure with a 
water manometer to verify proper operation of the 
heater. 
 
 
A pressure regulator is an integral part of the 
automatic valve on all models for both Natural 
and LP Gas.  This pressure regulator will com-
pensate for minor fluctuations in input pressure, 
but is NOT a suitable substitute for the line pres-
sure regulator on a Natural or LP gas line. 
 
         1.      The manifold pressure can be meas-   
                  ured at the 1/8 inch pipe tap on the      
                  control valve. Pressure measurements 
                  should be taken with a water mano- 
                  meter.  (Gauges which measure in       
                  ounces per square inch or pounds per  
                  square inch are not accurate enough to 
                  properly measure or set the pressure). 
 

MANIFOLD PRESSURE 

(Inches Water Column) 

 

         Natural                                       5.0 
         Propane/LP                               10.0 
          

         2.      The line pressure can be measured at  
                   the 1/8 inch pipe tap in the main gas   
                   line.  Pressure measurements should  
                   be taken with a water manometer. 
 

        LINE PRESSURE 

(Inches Water Column) 

 

                                                   Min.         Max. 
                  Natural                      6.0          14.0 
                  Propane/LP              11.0         14.0 
 
 
 
Input rate should never exceed that shown on the 
rating plate.  Orifice changes must be made by a 
professional gas heating equipment service per-
son. 
 
 
 
Natural Gas models are orificed for 1000 BTU/
CU FT gas.  Propane/LP Gas models are orificed 
for 2500 BTU/CU FT gas.  When the actual heat-
ing value differs, an orifice change may be re-
quired. 

IMPORTANT 

IMPORTANT 

CAUTION 

CAUTION 

Summary of Contents for SHR150

Page 1: ...ra tion service or maintenance can cause property damage injury or death Read the instructions thoroughly before install ing or servicing this equipment FOR YOUR SAFETY DO NOT store or use gasoline or...

Page 2: ......

Page 3: ...the heater Failure to do so could cause property damage bodily injury or death Rigid mounting should be used in the above application DO NOT hang heater on gas lines water lines conduit etc Hang only...

Page 4: ...13 Please call your local heating parts supplier and or gas company for orifices in your area IMPORTANT WARNING Do Not alter the installed orifice in any manner Improper alteration could result in Ca...

Page 5: ...are twisted together and connect the thermostat between them If a thermostat is not used connect the red wires to the positive side of the power source and the single blue wire to the negative via a...

Page 6: ...s by wearing personal protective equipment such as gloves and safety glasses to avoid being injured by sharp metal edges in or around the heater and while cutting or drilling holes Failure to follow t...

Page 7: ...e largest aircraft to be housed in the hangar 2 A minimum clearance of 8 feet must be maintained from the bottom of the heater in other sections of the aircraft hangars such as offices and shops 3 The...

Page 8: ...xis Improper angle mounting can result in overheat ing of controls and combustible materials The hangers support the infra red heater and the reflectors Chain with a working load of at least 200 lbs i...

Page 9: ...pipe joint union is required at the gas inlet connection to the control valve on the heater All components upstream of the control valve are field sup plied by the installer See Figure 4 2 If permitte...

Page 10: ...d pressure with a water manometer to verify proper operation of the heater A pressure regulator is an integral part of the automatic valve on all models for both Natural and LP Gas This pressure regul...

Page 11: ...trol is powered by a 24 VAC transformer and activated when the temperature control requests for heat When the control is activated by the temperature control s request for heat control performs a safe...

Page 12: ...OR 24 VAC ACROSS VALVES AND VALVES TERMI NALS ON CONTROL IF NO VOLTAGE REPLACE CONTROL SPARK IGNITERS MAY BE OUT OF POSITION CHECK ELEC TRICAL CONNECTIONS BETWEEN CONTROL GAS VALVES IF OKAY REPLACE GA...

Page 13: ...ide of the ceramic This can be very easily removed by dusting the ceramic face and the air inlet with a blast of low pressure air a maximum of 20 psi Occasionally pilots or the burners refuse to funct...

Page 14: ...448 G1 12 Gasket Fiberfraux 49929 G1 49929 G1 49229 G1 49229 G1 13 Ceramic Tile 52138 G2 52138 G2 52138 G2 52138 G2 14 Central Tile Divider 51878 G1 51878 G1 51878 G1 51878 G1 15 Tile Retainer 51295 G...

Page 15: ...DARD ORIFICE DMS FOR USE AT ALTITUDES ABOVE FEET 2000 3000 4000 5000 6000 7000 8000 SHR150L 27 28 28 29 29 29 30 30 PART NO 49955 G18 49955 42 49955 42 49955 G11 49955 G11 49955 G11 49955 G1 49955 G1...

Page 16: ...r 5 All service and warranty claims must have the product model and serial number on the Returned Material Tag Under no circumstances should anyone ex cept a professional gas heating equipment service...

Page 17: ...perature or open flame excessive thermal shock physical damage impact or abrasion alterna tions by unauthorized service operation contrary to Sterling s instructions or if the serial number has been...

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