Sterling Royal 230 Operation And Installation Manual Download Page 1

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Summary of Contents for Royal 230

Page 1: ...tilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock...

Page 2: ...er Temperature Control Units Important Read Carefully Before Attempting to Install or Operate Equipment Part No 682 88105 00 Revision G Bulletin No SC1 610 7 Artisan Technology Group Quality Instrumen...

Page 3: ...__________ ________________ Sterling Sterlco is committed to a continuing program of product improvement Specifications appearance and dimensions described in this manual are subject to change without...

Page 4: ...talled Pressurized hot water leaks can cause serious injury Wear SAFETY GLASSES and WORK GLOVES Use care when LOADING UNLOADING RIGGING or MOVING this equipment Operate this equipment within design sp...

Page 5: ...ions 17 3 5 Piping Considerations for High Mobility Installations 18 3 6 Process Water Considerations 18 3 7 Making Process Water Connections 19 3 8 Making Cooling Water Connections 20 3 9 Making Syst...

Page 6: ...Maintenance 39 6 3 Restoring the Controller to Factory Setup 41 6 4 Electrical Connections 41 6 5 Safety Devices 42 6 6 Cleaning and Storage 44 7 Troubleshooting 45 I Index 48 Artisan Technology Group...

Page 7: ...restrictions within the mold The recirculation combined with the large immersion heater and cooling capability gives fast and accurate response to bring the water up to temperature or to changes in t...

Page 8: ...ion and maintenance instructions for the Royal Series water temperature control unit Model numbers are listed on the serial tag A model number followed by Q indicates a specially constructed unit and...

Page 9: ...utomatic vent sequence 3 76 mm casters Operating range of 0 F to 250 F 17 C to 121 C Three 3 year parts and labor warranty at the factory five 5 year controller warranty and limited lifetime warranty...

Page 10: ...d purge Y strainer Hammer arrestor water hammer shock stop Remote start stop control Rubber feet available in lieu of casters Non ferrous brass construction Slow close cooling solenoid valves availabl...

Page 11: ...1 8 2 3 4 11 3 4 2 3 4 6 7 16 IN LEAKS OR DAMAGE TO UNIT FAILURE TO DO SO MAY RESULT MAKING PIPING CONNECTIONS TO SUPPORT UNIT PIPING WHEN ALWAYS USE A BACK UP WRENCH NOTICE COOLING WATER IN COOLING W...

Page 12: ...54 2 55 379 2 48 122 13 33 28 71 1 270 123 Figure 3 Royal Series Unit Full Load Amps Model Full load amps at 460 volts hp kW 9 kW heater 12 kW heater 18 kW heater 24 kW heater 36 kW heater 48 kW heate...

Page 13: ...s of the Carrier the responsibility of the Shipper ends at the time and place of shipment Notify the transportation company s local agent if you discover damage Hold the damaged goods and packing mate...

Page 14: ...ntainer and packing material to see if you missed any smaller items during unpacking Determine that the item was not inadvertently taken from the area before you checked in the shipment Notify Sterlin...

Page 15: ...m the side slip two lifting straps between the skid and temperature control unit Spread the straps from the center line so it is balanced Loop the straps over a fork truck fork Lift slowly and only hi...

Page 16: ...Royal Series Water Temperature Control Units Page 15 Notes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 17: ...it has an antifreeze mixture circulated inside Provide a minimum of twelve inches 12 or about 30 cm clearance on all sides of the cabinet to allow circulation of cooling air Locate the unit as close t...

Page 18: ...tion that can be caused by the water flashing to steam To avoid damage to the pump or other components make sure that maximum supply pressure does not exceed 55 psig 379 2 kPa 3 79 bars Keep restricti...

Page 19: ...t use quick disconnects with check valves unless absolutely necessary CAUTION Non relieving quick connect fittings or check valves on the water supply must have a pressure relief piped to the drain F...

Page 20: ...is a separate supply for the process and cooling make the following connections Connect the PROCESS WATER SUPPLY hookup to the water source for the process Connect the PROCESS WATER VENT hookup to re...

Page 21: ...TION If a non relieving device such as a regulator ball valve or check valve is installed on the WATER IN line you MUST install an expansion tank of at least gallon about 2 liters capacity Failure to...

Page 22: ...RE RELIEF The pressure relief valve located at the back of the unit is pre piped to approximately four inches 4 or 10 cm above the floor This piping reduces the chance of scalding nearby personnel if...

Page 23: ...Page 22 Royal Series Water Temperature Control Units Figure 4 Typical Piping Schematic M Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 24: ...113 6 lpm 0 0 psi 0 0 kPa 1 00 hp 0 75 kW 13 1 amps 35 0 gpm 132 5 lpm 1 0 psi 6 9 kPa 2 00 hp 1 50 kW 14 7 amps 50 0 gpm 189 3 lpm 1 5 psi 10 3 kPa 3 00 hp 2 24 kW 16 1 amps 60 0 gpm 227 1 lpm 2 0 ps...

Page 25: ...ical connections and disconnect and lock out electricity using OSHA 29CFR 1910 147 standards when you need a service call Check serial tag voltage and amperage requirements and make sure your electric...

Page 26: ...time delay fuses sized according to your electrical code Make sure that all electrical connections are tight Important 1 Electrical connections must comply with all applicable electrical codes 2 The t...

Page 27: ...l Units Figure 7 Typical Electrical Wiring Schematic Please refer to the electrical wiring diagrams supplied with your unit s Customer Information Packet Artisan Technology Group Quality Instrumentati...

Page 28: ...ts down heater outputs The unit continues to pump water through the system to prevent heater damage Sterling recommends that you install an audible or visual alarm to the terminals provided Factory in...

Page 29: ...erate Heaters The specially designed 9 kW three phase low watt density electrical immersion heater heats the water and the controller regulates the temperature The standard heater has an incolloy shea...

Page 30: ...al Shock waves from fast operating solenoid valves may damage some process systems For these applications a welded metal bellows type shock stop with a pre charged and sealed nitrogen blanket can be i...

Page 31: ...s The pump motor and the immersion heater operate on three phase 50 60 cycle nominal voltages with the control circuit operating at 115V single phase The control circuit voltage is provided by a singl...

Page 32: ...ff the shelf PID controller Please refer to your enclosed controller manual for a detailed description of the operation of the controller 4 3 Operating the Unit with the Controller M2B Start Up 1 Turn...

Page 33: ...n its process value allow your process to reach the set point temperature Then Autotune the control by pressing key Shut Down 1 Push STOP button 2 Turn disconnect switch to OFF position 4 4 Communicat...

Page 34: ...connections must conform to all applicable codes Make sure that a qualified electrician checks all electrical connections The safety thermostat is preset at the factory to 250 F or 300 F 121 C or 149...

Page 35: ...r process systems Press and hold the VENT button to force the cooling vent valve open and eliminate air trapped in the process piping in larger process systems The controller is OFF and the Vent Cycle...

Page 36: ...g The START STOP and VENT buttons and the temperature controller buttons are all that is required to operate this unit After you complete all connections turn the water supply ON then turn control pow...

Page 37: ...troller monitors the TO PROCESS RTD probe cycling open the cooling vent valve to discharge warm water or energizing the immersion heater to maintain the process set temperature 5 5 Checking Motor Rota...

Page 38: ...Royal Series Water Temperature Control Units Page 37 Notes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 39: ...ections must be done by a qualified electrician WARNING Disconnect all power to the unit let the unit cool down and turn off the water prior to any servicing Failure to do so can result in SERIOUS INJ...

Page 40: ...o tighten the pump bolts to stop a leaking condition Pump seal surfaces can separate slightly because of rough handling or from vibration during transit This could cause a leak at the pump seal when t...

Page 41: ...th bearing surface for the cup seal Should your casting show signs of erosion in this area the casting needs to be replaced The replacement cost of the casting is very modest compared to the down time...

Page 42: ...e is disassembled Rebuild kits are available from the Sterling Parts Department 6 3 Restoring the Controller to Factory Setup If the preset parameters on the controller have been tampered with and it...

Page 43: ...for operation Pressure Switch With the unit running program a set point of 30 F 1 C Allow the process temperature to drop under 100 F 38 C When the process temperature reaches that point turn off the...

Page 44: ...a small flat blade screwdriver carefully remove the plug at the top of the switch Figure 9 Pressure Switch Side View and Top View Under the plug is a Phillips head adjusting screw Turn the screw count...

Page 45: ...t from the terminal strip Protect the stripped lead to prevent short circuits Close the enclosure reconnect main power and push the START button The heater should not turn on and the Over Temperature...

Page 46: ...g in reverse Verify proper rotation If not clockwise reverse any two incoming power leads Foreign matter in the system Clean the system Low pump pressure System has minimal back pressure and is operat...

Page 47: ...ty solenoid valve Test solenoid valve by pressing VENT button and listen for valve operation Replace if faulty Controller Cool output relay open Replace output relay Solenoid valve is not operating bu...

Page 48: ...sion heater elements dirty Remove heater and clean elements Check heater tank for scorched discolored paint Check resistance on all three 3 legs of the heater with an ohm meter Replace heater as requi...

Page 49: ...ive maintenance 38 40 Draining 37 Electrical connections 40 Heaters 40 Motor overload 41 Periodic checks 38 Pressure switch 41 Preventive maintenance 37 Pumps and seals 38 Safety devices 41 40 43 Safe...

Page 50: ...free 8am 5pm CST 800 233 4819 or call 262 641 8610 Emergencies after 5pm CST call 847 439 5655 We have a qualified service department ready to help Service contracts are available for most products S...

Page 51: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...

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