Sterling OXY3-10 Installation Instructions Manual Download Page 1

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First Sales, LLC

12630 US Highway 33 N

Churubusco, IN 46723

Phone (260) 693-1972 Fax (260) 693-0602

OXY3-OXY3E Instruction Manual 180625.docx

OXY3 & OXY3E Series

Iron Reduction System

Installation Instructions and Owner’s Manual

Summary of Contents for OXY3-10

Page 1: ...es LLC 12630 US Highway 33 N Churubusco IN 46723 Phone 260 693 1972 Fax 260 693 0602 OXY3 OXY3E Instruction Manual 180625 docx OXY3 OXY3E Series Iron Reduction System Installation Instructions and Owner s Manual ...

Page 2: ...mer Operation Page 8 OXY3E Display and Operation Page 10 OXY3E Setting Time of Day Page 11 OXY3E Programming Page 12 Specifications Page 13 Component Parts Breakdown List Page 14 OXY3 Control Valve Breakdown Page 15 OXY3 Control Valve Parts List Page 16 OXY3E Control Valve Breakdown Page 17 Table of Contents ...

Page 3: ...designed to oxidize ferrous iron so it can be removed by mechanical filtration in the ferric state By removing the available iron in the water iron bacteria are then inhibited from propagating and forming biomass Any biomass that forms inside the iron filter is regularly dislodged during the backwash cycle of regeneration Manganese A naturally occurring metallic element Manganese concentrations as...

Page 4: ...satisfactory water quality The following factors should be considered in selecting the location of the iron filter 1 The filter should be installed after the pressure tank private well system only 2 The filter should be installed as close as possible preferably within 15 to an adequate floor or laundry drain capable of handling the backwash cycle volume and flow rate refer to unit specifications 3...

Page 5: ...ng seals are used NOTE If the plumbing system is used as the ground leg of the electric supply continuity should be maintained by installing ground straps around any non conductive plastic piping or bypass used in the installation Make sure the filter is not installed backwards The filter will not function properly if installed backwards and filter media may be forced into the water lines Arrows m...

Page 6: ...lve FIGURE 2 Tank Positioning and Fillport Location Fillport Cap Filter Tank Aeration Tank Outlet to service DLFC Retainer Clip Inlet from water supply Drain Line Elbow Bypass Valve in service position General Installation ...

Page 7: ...n upright position Do not apply heat to any fitting attached to the bypass or control valve STEP 8 Use the provided polyethylene tubing NO VINYL TUBING to run drain line from control valve discharge fitting to floor drain or sump pit capable of handling the backwash rate of the filter refer to specifications and flow rate on page 14 DISCHARGE END OF THE DRAIN LINE MUST BE FIRMLY SECURED Failure to...

Page 8: ...g the red Time Set Button Figure 4a and turning the 24 Hour Gear Figure 4a to the desired time note AM and PM For the OXY3E refer to OXY3E Setting Time of Day on page 12 STEP 14 Time of Regeneration is factory set to 1 00 A M Ensure time of regeneration does not interfere with other water treatment equipment To adjust the time of regeneration for OXY3 a Unplug control valve from electrical outlet ...

Page 9: ...desired time for the start of backwash to determine where the Regeneration Timer Pointer should point e Continue depressing the red Time Set Button and rotate the 24 Hour Gear along with the Time Plate until each screw has been exposed in the cut out portion of the Manual Backwash Knob and re tightened DO NOT OVERTIGHTEN Make certain that the backwashing filter DOES NOT regenerate at the same time...

Page 10: ... metal tabs outward on the desired days of regeneration The OXY3 Filter should be set to backwash a minimum of every third day Ensure the filter does not backwash for the first two days of operation to prevent media from being backwashed to the drain How to Manually Initiate a Backwash Cycle 1 Grab the manual regeneration knob and turn clockwise 2 The drive gear will engage the program wheel and m...

Page 11: ...ased by shifting both the backwash pins and air draw holes an equal number of positions counter clockwise on the program wheel 4 AIR DRAW cycle may be lengthened by increasing the number of holes between the two sets of pins Each hole represents 2 minutes of air draw time The air draw time MUST only be increased by moving the backwash pins counter clockwise on the program wheel Ensure that lengthe...

Page 12: ...5 seconds to initiate an immediate regeneration cycle 2 Press and release Advance Button during a regeneration cycle to immediately advance the valve to the next step in the regeneration process 3 When the valve is in Programming Mode press the Advance Button to move the cursor UP BUTTON 1 When the valve is in the Programming Mode press Up Button to adjust setting OXY3E Display and Operation Advan...

Page 13: ...y Use Up Button to set current hour Use Up Button to set current minute Use Up Button to set AM PM Default setting is 20 GPG This iron filter does not meter the water use Adjusting the water hardness setting will have no effect on frequency of regeneration or water quality Exit Programming Mode ...

Page 14: ...regenerating Use Up Button to set minutes for time of backwash Use Up Button to set AM or PM for time of backwash The DEFAULT setting is not used for OXY3E iron filters and must be set to OFF Default capacity is 12 This iron filter does not meter the water use Adjusting the grain capacity setting will have no effect on frequency of regeneration or water quality Use Up Button to set length of BACKW...

Page 15: ...XY3E 15 OXY3E 20 OXY3E 30 OXY3E 40 MEDIA VOLUME cu ft 1 0 1 5 2 0 3 0 4 0 GRAVEL UNDERBED lbs 20 20 25 50 50 SERVICE FLOW RATES gpm Continuous 6 gpm ft 2 gpm 3 3 5 6 8 Service 12 gpm ft 2 gpm 7 7 9 11 18 Peak 18 gpm ft 2 gpm 10 10 14 19 25 PRESSURE LOSS 1 psi Continuous Flow Rate 5 7 7 8 9 Peak Flow Rate 10 15 13 20 20 REGENERATION FLOW RATES gpm Backwash 5 0 5 0 7 0 9 0 10 0 Air Draw and Slow Rin...

Page 16: ...15 2 8 9 1 3 4 5 6 7 5 A B C D Component Parts Breakdown ...

Page 17: ...40 VLV ASSY W BP Complete Control Valve includes backtube assy bypass valve OXY3E 30 and OXY3E 40 2 DH207 Distributor Head 3 FP207 Distributor Head w Fillport 4 D100S 54 Distributor Tube 1 x 54 OXY3 10 OXY3 15 OXY3E 10 OXY3E 15 D100S 48 Distributor Tube 1 x 48 OXY3 20 OXY3E 20 D100S 65 Distributor Tube 1 x 65 OXY3 30 OXY3 40 OXY3E 30 OXY3E 40 5 MTP1054N Mineral Tank 10 x 54 OXY3 10 OXY3 15 OXY3E 1...

Page 18: ...17 OXY3 Control Valve Breakdown ...

Page 19: ...Style 3 ft 3 larger 17 19197 Slip Ring F 60121 Seal and Spacer Kit 18 18303 Tank O Ring 2510 Valve G 60090 Piston Assembly 19 13304 Distributor O Ring 121 H FV2510 1PH Power Head Assembly 2510 TC with Cover 20 13030 Distributor Retainer I 60050 21 Drive Motor Assembly Not Shown 40027 J tube for 2510 valve Old Style J 60160 10 Drive Cam Assembly STF 22 13911 Main Drive Gear K 60304 13 Timer Assembl...

Page 20: ...19 OXY3E Control Valve Breakdown ...

Page 21: ...sembly 15 19936 Base Seal 2510 H 60160 10 Drive Cam Assembly STF 16 19322 2510 Adapter Base I 60308 13 2510E Timer Assembly 17 19197 Slip Ring J 60011 050ASSY Brine Valve 1650 Short Stem 0 5 BLFC with Tube 18 18303 Tank O Ring 2510 Valve K FE TRANS Transformer 19 13304 Distributor O Ring 121 L JG 38CV Check Valve 3 8 Tube 20 13030 Distributor Retainer 1 14105 Bypass Valve Seal Single Lever 26 1021...

Page 22: ... 2 Replace spacers and seals 3 Verify distributor tube seated securely in control valve body 4 Verify actual water usage flow rates against system specifications 5 Verify adequate pumping rate for backwash 6 Increase frequency of backwash 7 Increase length of backwash and rinse cycles Clear water turns red after drawn A Insufficient air draw B Plugged injector or injector screen C Open or leaking ...

Page 23: ...orrectly C Debris in control valve D Internal leak in control valve E Drive motor faulty 1 Ensure electrical outlet is functioning 2 Verify timer programming 3 Disassemble and clean control valve 4 Replace seals and or piston 5 Replace faulty drive motor Media in the service lines A Unit installed backwards B Damaged distributor basket C Insufficient gravel under bed 1 Re plumb the water lines so ...

Page 24: ...23 Control Valve Wiring ...

Page 25: ...function occur contact the dealer that you purchased the product from If you are unable to contact the dealer contact First Sales LLC 260 693 1972 We will require a full description of the problem model number date of purchase and selling dealer s business name and address We assume no warranty liability in connection with this water conditioner other than specified herein This warranty is in lieu...

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