stellar labs Slider34 Owner'S Manual Download Page 3

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Table of Contents

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . .iii

Loader Nomenclature . . . . . . . . . . . . . . . . .iv

Chapter 1 - Safety . . . . . . . . . . . . . . . . . . . . .1

General Safety . . . . . . . . . . . . . . . . . . . . . . .1

Personal Safety . . . . . . . . . . . . . . . . . . . . . .1

Maintenance Safety . . . . . . . . . . . . . . . . . .1

Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Load Safety . . . . . . . . . . . . . . . . . . . . . . . . .2

Environment . . . . . . . . . . . . . . . . . . . . . . . . .2

Chapter 2 - Operation . . . . . . . . . . . . . . . . .3

Job-Site Set-Up . . . . . . . . . . . . . . . . . . . . . . .3

Operator Requirements . . . . . . . . . . . . . . .3

Operator Conduct . . . . . . . . . . . . . . . . . . .3

Operation Overview . . . . . . . . . . . . . . . . . .4

Hooklift Controls . . . . . . . . . . . . . . . . . . . . . .4

Unloading Operation . . . . . . . . . . . . . . . . .5

Loading Operation . . . . . . . . . . . . . . . . . . .6

Dumping Operation . . . . . . . . . . . . . . . . . .7

Manual Hook Height Adjustment . . . . . . .8

Chapter 3 - Maintenance . . . . . . . . . . . . . . .9

Maintenance Procedures . . . . . . . . . . . . .9

Periodic Inspection . . . . . . . . . . . . . . . . . . .9

Daily Inspection . . . . . . . . . . . . . . . . . . . . . .9

Monthly Inspection . . . . . . . . . . . . . . . . . . .9

General Service . . . . . . . . . . . . . . . . . . . . . .9

Choice Lubricants for DX Bearings . . . . .10

Chapter 4 - Specifications . . . . . . . . . . . . .11

Stellar Slider34 Specifications . . . . . . . . . .12

Chapter 5 - Decals . . . . . . . . . . . . . . . . . . .13

Decals of Note . . . . . . . . . . . . . . . . . . . . . .13

Decal Kit Placement - PN 31827 . . . . . . .14

Chapter 6 - Installation . . . . . . . . . . . . . . . .15

Basic Installation Overview . . . . . . . . . . . .15

Subframe . . . . . . . . . . . . . . . . . . . . . . . . . .15

Installation Steps - Basic Guidelines . . . .16

Mounting Kit - PN 42010 . . . . . . . . . . . . . .18

Reservoir Assembly - PN 47572 . . . . . . . . .19

Setting System Relief Pressure . . . . . . . . .20

Installing Power Beyond . . . . . . . . . . . . . .22

Controller Assembly - PN 34041 . . . . . . . .23

STOP System Overview - PN 41840 . . . . .24

Push/Pull Switch (PN C0868) . . . . . . . . .25

Limit Switch (PN 10953) . . . . . . . . . . . . .26

Unloader Manifold (PN 42428) . . . . . . .27

Hydraulic Schematic - PN 44345 . . . . . . .29

Wiring Schematic - PN 41133 . . . . . . . . . .30

Chapter 7 - Assembly Drawings . . . . . . . .33

Base Assembly - PN 39201 . . . . . . . . . . . .33

Dump Assembly - PN 39207 . . . . . . . . . . .34

Secondary Assembly - PN 35080 . . . . . . .35

Main Cylinder Assembly - PN 35151 . . . .36

Jib Assembly - PN 43504 . . . . . . . . . . . . . .37

Hook Cylinder Assembly - PN 43506 . . . .38

Jib Cylinder Assembly - PN 42450 . . . . . .39

Chapter 8 - Replacement Parts . . . . . . . . .41

Chapter 9 - Troubleshooting . . . . . . . . . . . .43

Warranty Information . . . . . . . . . . . . . . . . . .44

Summary of Contents for Slider34

Page 1: ...50438 800 321 3741 Fax 641 923 2811 www stellarindustries com Manual Part No 41994 Last Revision 11 24 08 Subject to Change without Notification 2008 Stellar Industries Inc Safety Installation Mainte...

Page 2: ...ions Date of Revision July 29 2008 Description of Revision Updated Controller Assembly and STOP System Updated Jib and Cylinder Assemblies per engineering changes Section Revised Chapter 6 Installatio...

Page 3: ...12 Chapter 5 Decals 13 Decals of Note 13 Decal Kit Placement PN 31827 14 Chapter 6 Installation 15 Basic Installation Overview 15 Subframe 15 Installation Steps Basic Guidelines 16 Mounting Kit PN 42...

Page 4: ...l Use only factory approved accessories options and parts on this equipment The rebuilding or remounting of this equipment requires the mounting procedures and retesting to be in accordance with facto...

Page 5: ...it A few notes on this manual A copy of this manual is provided with every hooklift and shall remain with the hooklift at all times Information contained within this manual does not cover all maintena...

Page 6: ...nd dump bodies Two independently controlled cylinders operate all the functions of the Slider By varying the cylinders operations the Slider can be used to dump or unload a body The Slider consists of...

Page 7: ...fety devices Do not remove any decals Chapter 1 Safety General Safety It is the responsibility of the owner to instruct the operator in the safe operation of your equipment and to provide the operator...

Page 8: ...o not attempt to lift fixed loads Know the weight of your load to avoid over loading the equipment Deduct the weight of the body from the maximum load rating to determine how much weight can be lifted...

Page 9: ...ully retracted before operating the lift cylinder to prevent damage to the latch systems 2 When the PTO is engaged do not run the engine over 1400 RPM 3 Do not hold the brakes while performing operati...

Page 10: ...ck for fluid leaks Operation Overview Unloading Operation 1 Stop the truck at the location you wish to unload 2 Put the truck in neutral and engage the PTO 3 Locate the black control lever labeled jib...

Page 11: ...3 Locate the black control lever labeled jib 4 Pull jib lever the jib cylinder is fully retracted thus releasing tabs 5 Locate the red lever labeled lift 6 Pull lift lever until the body is on the gr...

Page 12: ...body you intent to pick up 2 Engage the hook to the body by maneuvering the hooklift with the red lift lever and the black jib lever 3 Push the red lift lever until the main cylinder is fully retract...

Page 13: ...u wish to dump the load 2 Put the truck in neutral and engage the PTO 3 Locate the red lever labeled lift 4 Pull the lift lever to dump the body 5 Wait until dumping is complete then push the red lift...

Page 14: ...ins are removed the top section of the jib should be free to move up or down Use the hook height handle Item B to adjust the top section of the jib to the desired hook height The gas spring that is at...

Page 15: ...on new machines and then quarterly thereafter 2 Cylinders and valves for leaks 3 Lubrication 4 Jib hook for cracks 5 Structural weldments for bends cracks or breaks 6 All pins and keepers for proper i...

Page 16: ...led Lithium Based with 2 Molybdenum Disulfide Graphite Filled Sodium Based with 2 Graphite Block Grease Sodium Based Solid Grease White Grease Aluminum Complex Based with Anti Oxidant Rust Inhibitors...

Page 17: ...ter of Gravity Chassis Cab to Trunion Max Height When Loading Longest Body When Dumping Max Height When Dumping Maximum Operating Pressure Shipping Weight Shipping Dimensions LxWxH Min Truck GVWR Load...

Page 18: ...counter balance valves to prevent cylinder collapse in case of hose failure Cylinder is sized for rated capacity Jib Dump Operation Hooklift must include a hydraulic lock out device to prevent operati...

Page 19: ...jib operation the possible consequences should the haz ard occur and how to avoid the hazard PN C0865 Operation Hazard Decal Location Truck Frame Function To inform the operator of the need for prope...

Page 20: ...L SLIDER LOGO SIDE REV B 2 1 DECAL ELECTROCUTION 5 X 13 C4545 08 07 09 35234 DECAL STELLAR MADE IN THE USA 1 11 39212 DECAL HOOKLIFT CONTROLLER TILT 2 10 39211 DECAL HOOKLIFT CONTROLLER MAIN 2 12 4595...

Page 21: ...Kit PN 42010 6 Weld shear plates to base 7 Install tie downs 8 Install tarper tower If applicable 9 Mount hydraulic reservoir tank and valve bank 10 Mount PTO and pump 11 Run hydraulic hoses 12 Conne...

Page 22: ...e plate c Using the tie down channels as a guide drill 4 1 1 16 holes through the angles that are welded to the base d Using 1 bolts washers and nuts fasten the tie down channels to the base e Drill 4...

Page 23: ...ooklift and valve bank c Protect these lines with hose wrap when necessary d Keep these lines away from sharp edges e Keep these lines away from the exhaust or other temperature extreme items f Keep t...

Page 24: ...CR 1 00 8X3 50 HHGR8 4 5 5199 CAP SCR 1 00X8X3 00 HHGR8 ZY 12 6 6538 WASHER 1 00 SAE FLAT YELLOW GR8 32 7 6294 NUT 1 00 HHGR8 NYLOC 16 8 24868 NUT 0 63 11 HHGR8 NYLOCK ZY 4 9 C1025 CAP SCR 0 63 11X2 0...

Page 25: ...8 10 F5OLO S 2 13 16152 FTG ADAPT 10 F5OLO S 2 14 26737 HOSE 0 75 471TC JC J9 12 12 12 24 1 15 0352 WASHER 0 50 USS FLAT ZINC 12 16 C6106 NUT 0 50 13 HHGR5 NYLOC 6 17 0507 CAP SCR 0 50 13X4 50 HHGR5...

Page 26: ...sing a 13 mm wrench 4 Adjust the system relief pressure using 4 mm allen wrench 5 Once system pressure is set tighten the jam nut to lock system pressure No permanent thread lock may be used Instructi...

Page 27: ...he system relief pressure using 4 mm allen wrench Clockwise increases pressure counter clock wise decreases pressure 5 Once system pressure is set tighten the jam nut to lock system pressure Permanent...

Page 28: ...f power beyond on a Salami VDM8 valve bank If any hydraulic component is integrated after this valve the power beyond must be installed correctly or serious damage may incur to the hydraulic system In...

Page 29: ...31 18X1 50 HHGR5 4 2 0343 WASHER 0 31 USS FLAT ZINC 8 4 C O L Y N H H 8 1 1 3 0 T U N 2 4 3 0 3 5 0479 CAP SCR 0 25 20X0 75 HHGR5 6 6 0333 NUT 0 25 20 HHGR5 NYLOC 6 7 C6245 ELBOW 0 25 OD BRASS AIR 6...

Page 30: ...ll Switch See page 25 for breakdown Controller Assembly STOP System Overview PN 41840 The STOP system must be hooked up properly for the loader to operate The loader is equipped with a STOP Stellar Ta...

Page 31: ...TOR RED TSD 090 0190 6 1 26288 LIGHT INDICATOR RED FORCE PTO Make sure to disconnect the batteries A decal mounting bracket standard cab controls only has been provided that will allow for mounting of...

Page 32: ...T STOP SYSTEM SLIDER34 1 3 10953 SWITCH LIMIT OMRON 52F4219 NO NC 1 4 0437 CAP SCR 0 25 20X1 25 HHGR5 4 8 T A L F 5 2 0 R E H S A W 0 4 3 0 5 6 0333 NUT 0 25 20 HHGR5 NYLOC 4 7 42428 UNLOADER INSTALL...

Page 33: ...THE RESERVOIR MOUNTING BRACKET 2 5 3 1 4 6 4 Y T Q N O I T P I R C S E D T R A P M E T I 1 47934 MANIFOLD UNLOADER ASM SLIDER65 V2 1 2 C2252 FTG ADAPT 8 10 F5OLO S 4 3 C0930 CAP SCR 0 31 18X3 00 HHGR5...

Page 34: ...RETRACT JIB EXTEND Install the four equal length hoses between the unloader manifold and the tank mount ed valve bank The unloader manifold is attached to a bracket on the reservoir assembly See the f...

Page 35: ...Installation 29 PN 44345 Hydraulic Schematic PN 44345...

Page 36: ...S O L F 6 T P A D A G T F 9 1 6 5 C 0 1 2 L L E L M 5 2 0 G T F 8 0 9 5 C 1 1 10 5 8 6 7 11 9 Hose Reel Installation The hydraulically adjustable hook requires the installation of Hose Reel Kit Stell...

Page 37: ...Installation 31 PN 41133 Wiring Schematic PN 41133...

Page 38: ...32 Slider34 Owner s Manual...

Page 39: ...RING 2 00 7200 200 4 1 4 4 6 3 X 0 5 2 N I P 8 4 0 6 2 6 7 0635 BUSHING 40DXR32 GARLOCK 2 8 23930 COLLAR 2 51X3 50X1 00 4 9 1593 MACHY WASHER 2 50ID 10GA 2 10 32086 CAP SCR 0 38 16X4 25 HHGR5 4 11 03...

Page 40: ...2 6 0865 BUSHING 48DXR32 GARLOCK 4 2 6 5 7 1 X 0 0 3 N I P 2 3 8 1 4 7 8 22432PC ROLLER 52000 POWDERCOAT YEL 2 9 41498 CAP SCR 0 38 16X4 75 HHGR5 4 Y T Q N O I T P I R C S E D T R A P M E T I 10 2616...

Page 41: ...0ID 14GA 2 2 R E H S A W T S U R H T 9 1 4 0 D 6 7 0635 BUSHING 40DXR32 GARLOCK 2 8 c1592 ZERK 1 8 NPT STRAIGHT 2 9 30959 PIN TEAR DROP 2 00X9 50 SLIDER JR 2 10 10172 CAP SCR 0 50 13X1 00 HHGR8 ZY 2 1...

Page 42: ...8 5 3 5 6 35801 TUBE ASM 0 50 A2 DUAL RETRACT 1 7 35800 TUBE ASM 0 50 A2 DUAL EXTEND 1 8 4381 BUSHING 32DXR32 2 00X2 00 GARLOCK 6 9 4379 BUSHING 32DXR40 2 00X2 50 GARLOCK 2 10 18701 CLAMP PORT TUBE ZR...

Page 43: ...JIB TOP SLIDER34 HYD ADJUST HH 1 8 42757 PIN 2 00X8 1 R S 5 7 8 9 43513 PLATE WEAR PAD COVER SLIDER34 JIB 4 10 40019 CAP SCR 0 63 11X1 25 HHGR8 ZY 24 11 C5902 WASHER 0 63 SAE FLAT YELLOW GR8 24 12 424...

Page 44: ...38 Slider34 Owner s Manual 1 2 ITEM PART DESCRIPTION QTY 1 43506 CYLINDER 3 00X7 75 1 2 C4922 FTG ADAPT 4 6 F5OLO S 2 PN 43506 Hook Cylinder Assembly PN 43505...

Page 45: ...39 Assembly Drawings 39 1 2 Y T Q N O I T P I R C S E D T R A P M E T I 1 42449 CYLINDER 3 00X46 00 SHORT BOSS 1 2 D1290 FTG ADAPT 8 6 F5OLO S 2 PN 42450 Jib Cylinder Assembly PN 42450...

Page 46: ...40 Slider34 Owner s Manual...

Page 47: ...CTOR KIT C0868 SWITCH PUSH PULL 12V 10953 LIMIT SWITCH 26031 ALARM 26288 INDICATOR LIGHT C6072 RELAY 26291 WIRE HARNESS TAB ALARM 26289 WIRE HARNESS PROXIMITY SWITCH PART DESCRIPTION 22216 SNAP RING 2...

Page 48: ...42 Slider34 Owner s Manual...

Page 49: ...ic filter has been changed per the maintenance page of the Hooklift Owner s Manual Make sure the filter strainer of the hydraulic reservoir is not plugged Make sure that the hydraulic pump is operatin...

Page 50: ...rized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides other than routine maintenance service without prior written approval from Stellar In th...

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