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Manual, 120-15-13 G

2

Hydraulic Hook Lift Specifications

Lifting Capacity:

13,000 pounds gross weight evenly distributed in, or on, body.

Container Length:

12-foot through 15-foot from front A-frame to rear of skid rails. Longer bodies may be
accommodated if full dump angle is not required (may require special body-mounted
or extendable truck-mounted bumper to meet the Office of Motor Carrier Safety
(OMCS) Rear End Protection regulation 393.86)

Maximum Dump Angle:

 

47

°

 with a 12-foot body and 39° with a 15-foot body

Operating Pressure:

4200 PSI maximum

Weight of Loader:

Loader weight not to exceed 1,700 pounds

Height of Loader:

Loader height not to exceed 5 1/2” as measured from top of truck frame to top of
loader rollers

Hook Height:

35.63-inches from bottom of skid rails to bottom of hook bar.  Loader must be able to
pick up 10-inches below grade when mounted on a truck with 36” frame height.

Hydraulic Pump:

Direct-coupled high-pressure gear pump.

Hydraulic Control Valve:

 Stack

-type valve mounted directed onto the oil reservoir.

Controls:

Dual manual levers with sealed cable actuators mounted in the truck cab to allow full
feathering of all loader functions.

Tilting Hook Assembly:

 

Loader must have pivoting type front tilt section (jib) to provide a low degree
loading/unloading angle.  Hook to include automatic mechanical safety latch, which
disengages only when the container/body is in proper position to be picked up or
dropped off.

Tilt Cylinder:

Single 3-inch bore with 1-1/2-inch diameter rod cylinder.  Cylinder must be double
acting and include dual integral pilot-operated counterbalance valves to prevent
cylinder collapse in case of hose failure.

Lift/Dump Cylinder:

Single 5-inch bore with 2-inch diameter rod cylinder.  Cylinder must be double acting
and include dual integral pilot-operated counterbalance valves to prevent cylinder
collapse in case of hose failure.

Rear Body Hold-Downs:

Dual fixed-position hold-down devices mounted to the dump frame to secure the body
to the loader through all ranges of the dump mode.  This must be accomplished
without the use of steel springs and/or hydraulic/air cylinders.

Pins & Bushings

All pins to be hardened chrome steel.  All bushings to be of the permanently lubricated
variety.  No grease zerks allowed.

Hoses & Hydraulic 

All hoses and fittings are to be SAE: metrics not allowed.  O-ring face seal

Fittings: 

fittings to be utilized wherever possible.

Origin of Manufacture:

Loader to be designed and manufactured in the United States of America.

Summary of Contents for SHUTTLE 120-15-13 G

Page 1: ...STELLAR SHUTTLE MODEL 120 15 13 G ASSEMBLY AND INSTALLATION MANUAL Updated 3 9 98...

Page 2: ...cifications 2 Base Assembly 3 Secondary Assembly 4 Tilt Assembly 5 Installation Instructions 6 Mounting Kit 7 Safety Valve Installation 8 7 Gallon Tank Assembly 9 Mounting Kit 7 Gallon Tank 10 Hydraul...

Page 3: ...ader functions Tilting Hook Assembly Loader must have pivoting type front tilt section jib to provide a low degree loading unloading angle Hook to include automatic mechanical safety latch which disen...

Page 4: ...n 2 00 x 15 44 2 2 0079 Cylinder 5 00 x 52 38 1 8 0013 Roller Steel 2 1877 2 3 0066 Bushing GS 3235 32 8 9 0015 Collar 2 01 x 3 50 x 2 88 2 4 0065 Pin 2 00 x 9 00 1 10 0507 Cap Screw 1 2 13 x 4 50 2 5...

Page 5: ...ION QTY 1 4836 Secondary Weldment 1 6 4917 Pin 2 00 x 8 75 2 2 0108 Snap Ring 2 2 7 4914 Pin 2 00 x 14 50 1 3 0066 Bushing GS 3235 32 2 8 0067 Bushing GS 2426 24 4 4 0505 Cap Screw 1 2 13 x 3 50 2 9 5...

Page 6: ...S 1618 24 2 2 3767 Cylinder 3 00 x 17 00 Mod 1 9 0110 Snap Ring 1 00 4 3 4919 Pin Tear Drop 1 50 x 3 50 2 10 0295 Latch 12 000 1 4 C0990 Cap Screw 1 2 13 x 0 75 2 11 0298 Snap Ring 0 75 1 5 0069 Bushi...

Page 7: ...USING THE LOADER S HOLES AS A GUIDE USING 5 8 BOLTS WASHERS AND NUTS BOLT THE REAR OF THE LOADER TO THE TRUCK FRAME SHORTEN THE TRUCK FRAME TO ABOUT 2 FROM THE REAR TO THE LOADER USING 5 8 BOLTS WASH...

Page 8: ...Manual 120 15 13 G 7 Mounting Kit ITEM P N DESCRIPTION QTY 1 7053 Tie Down 120 15 9 2 2 0358 Washer 5 8 Flat 44 3 7049 Tie Down 120 15 9 4 4 0399 Cap Screw 5 8 11x2 00 22 5 2826 Nut 5 8 11 Nyloc 22...

Page 9: ...andard driver side installation and an optional passenger side installation Passenger side installations are common when mounting to cab over chassis All valve stacks are shipped for standard driver s...

Page 10: ...0 F5OLO S 4 5 C2242 St Elbow 75x90 Blk 2 17 C2248 Fitg Adapter 6 C6LO S 4 6 C1054 Nipple 75x6 00 Blk 1 18 1563 Nipple Barb 0588 20 20 1 7 C6226 Filter Head ZAF 07 25 1 1 19 C5552 Filter Strainer TF 12...

Page 11: ...Pump ITEM P N DESCRIPTION QTY ITEM P N DESCRIPTION QTY 1 1558 Hose Ftg 1JS43 8 8 1 6 C1123 Hose Clamp 88 DB 20 2 2 C0545 Hose Ftg 1JS43 6 6 2 7 D0549 Adapter 16 8 F5OG5 S 1 3 0279 Adapter 6 F5OLO S 4...

Page 12: ...roller 1 8 0343 Washer 0 31 Flat 8 2 0608 Control Lever 2 9 0342 Nut 0 31 18 Nyloc 4 3 0663 Bracket Decal 1 10 0607 Controller Cable 2 4 0333 Nut 0 25 20 Nyloc 2 11 0651 Decal Operation 1 5 0340 Washe...

Page 13: ...15 13 G 12 Mounting Kit 7 Gallon Tank ITEM P N DESCRIPTION QTY 1 0501 Cap Screw 0 50 13x2 00 6 2 0352 Washer 0 50 Flat 6 3 0360 Nut 0 50 13 Nyloc 6 Miscellaneous Parts P N DESCRIPTION QTY D0045 Alarm...

Page 14: ...Manual 120 15 13 G 13 Subframe...

Page 15: ...f Stellar and its authorized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides other than routine maintenance service without prior written appr...

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