stellar labs Flex36 108-12, Owner'S Manual

Page: 27 / 68

Installation 21
7. Install cab and PTO controls.
a. Use PTO brand specific installation instructions.
b. See Controller Assembly Drawing (PN 38841) for details.
c. See Dump Light Kit Installation
8. Mount hydraulic reservoir tank and valve bank.
a. Make sure the tank isn’t too far away if cables are being used.
b. Don’t raise the tank above the frame height.
c. See Power Beyond Installation guide for valve bank details.
d. See Reservoir Assembly Drawing PN 35883 for details.
9. Mount PTO and Pump.
a. Be sure to check the rotation of the pump to ensure proper installation.
b. Use brand specific installation instructions.
10.Run hydraulic hoses.
a. Run hoses between the pump and reservoir tank.
b. Run hoses between the PTO and valve bank.
c. Protect these lines with hose wrap when necessary.
d. Keep these lines away from sharp edges.
e. Keep these lines away from the exhaust or other temperature extreme items.
f. Keep these lines away from the driveshaft or other moving items.
g. See hydraulic schematics for details.
11.Connect suction and pressure to the reservoir tank and valve bank.
a. Fittings on the valve bank should be 3” lower than the long sills.
b. Fill reservoir to site gauge, within 3” from the top (Roughly 10 Gallons).
c. Petro-Canada Hydrex 32 (ISO 32) hydraulic oil is recommended.
d. When connections are secure, turn reservoir on.
12.Install mud flaps and fenders.
3. Run Flex.
a. Bleed the air out of the hydraulic system.
b. Check the oil level and add oil if needed.
c. Calibrate rotary valve.
d. Calibrate dump light system.
e. Be sure to check all clearances.
f. Set/check relief pressure no higher than 4200 PSI (see chart/diagram).