stellar labs 12628 Page 3 Owner'S Manual Download

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Table of Contents

Table of Contents

Chapter 1 - Specifications ......................................................................1

Capacity Chart - Decal PN 54624 ....................................................2

Chapter 2 - Installation............................................................................3

Installation Overview ..........................................................................4

Control Kit - PN 52878 .........................................................................5

Control Kit (Non-Boost) - PN 57294....................................................6

Hydraulic Kit - PN 55396......................................................................7

Valve Bank - PN 52265 ........................................................................8

Hydraulic Installation...........................................................................9

Winch Case Drain Installation..........................................................10

Hydraulic System ...............................................................................11

Stability Procedure............................................................................12

Decal Kit Placement - PN 54764 .....................................................13

Chapter 3 - Assembly Drawings...........................................................15

Base Assembly - PN 18027................................................................15

Mast Assembly - PN 57295 ...............................................................16

Main Boom - PN 52869 .....................................................................17

Extension Boom Assembly - PN 61817.............................................18

Extension Boom Assembly - PN 61817 (Expanded).......................19

Main Cylinder Assembly - PN 43839................................................20

Extension Cylinder Assembly - PN 28856 ........................................21

Cable & Hook Assembly - PN 55898 ...............................................22

CDT™ Radio Transmitter Assembly - PN 56647 ..............................23

Chapter 4 - Replacement Parts............................................................25

Summary of Contents for 12628

Page 1: ...crane owners Manual Model 12628 Stellar Industries Inc 190 State Street PO Box 169 Garner IA 50438 800 321 3741 Fax 641 923 2811 www stellarindustries com Last Revision 04 17 13 Subject to Change with...

Page 2: ...s Date of Revision September 15th 2011 Description of Revision New Flip Sheave Design Implemented Updated Extention Boom Mast Cable Hook Assembly Drawings Section Revised Chapter 2 Installation Chapte...

Page 3: ...ation 3 Installation Overview 4 Control Kit PN 52878 5 Control Kit Non Boost PN 57294 6 Hydraulic Kit PN 55396 7 Valve Bank PN 52265 8 Hydraulic Installation 9 Winch Case Drain Installation 10 Hydraul...

Page 4: ...ii 12628 Owner s Manual...

Page 5: ...towed Height 35 88 9 cm crane only Mounting Space Required 20 x 21 50 8 x 53 3 cm Approximate Crane Weight 2900 lbs 1315 kg Controls Radio control standard for all functions Winch Specifications Rope...

Page 6: ...lbs 2015 kg 3265 lbs 1480 kg 2650 lbs 1200 kg 2385 lbs 1080 kg 3340 lbs 1515 kg 3670 lbs 1665 kg 4530 lbs 2055 kg 6085 lbs 2760 kg 10940 lbs 4960 kg 12000 lbs 5445 kg 9610 lbs 4355 kg 11375 lbs 5155 k...

Page 7: ...on the date of manufacture of the incomplete vehicle the date of final completion or a date between those two dates This requirement shall however be superseded by any conflicting provisions of a sta...

Page 8: ...tallation of the crane and permanent connection of all hydraulic and electrical components prior to repositioning into the crane saddle 4 Connect straps or chain from the lifting device to the lifting...

Page 9: ...G START ENG STOP CPRSR ON OFF BASE END ROD END B A B A B A B A B A A B A B A B A B INCLINOMETER 4 2 3 A2B SWITCH 6 7 5 6 7 CORD REEL SPEED CTRL OUTPUT 1 PWR ON DEMAND MODE SPEED CTRL OUPUT 2 ON OFF MO...

Page 10: ...START ENG STOP CPRSR ON OFF BASE END ROD END B A B A B A B A B A A B A B A B A B INCLINOMETER 4 2 3 A2B SWITCH 6 7 5 6 7 CORD REEL SPEED CTRL OUTPUT 1 PWR ON DEMAND MODE SPEED CTRL OUPUT 2 ON OFF MODE...

Page 11: ...7 Installation 7 NOTE USE 32 OF HOSE PROTECTOR P N 17288 OVER THE ROTATION HOSES NOTE USE 12 OF HOSE PROTECTOR P N 17288 OVER THE 3 WINCH HOSES PN 55396 Hydraulic Kit PN 55396...

Page 12: ...I R C S E D T R A P M E T I 1 25367 RELIEF VALVE 24685 24690 1 25368 SEAL KIT 25367 2 24960 VALVE FLW CTRL PRP JP04C3150N 0 8 1 25369 SEAL KIT 24960 25381 3 25371 VALVE SOLND 3 POS 4 WAY TAND G04571 4...

Page 13: ...lic lines per diagram below See next page for Case Drain Installation Note Stabilizer valve supplies oil to crane using the Power Beyond feature 3 Install hydraulic reservoir with return filter Attach...

Page 14: ...to 3 8 swivel fitting located in step 3 5 Route the winch case drain hose directly to the reservoir 6 Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as...

Page 15: ...11 Installation 11 Hydraulic System...

Page 16: ...d to Stellar to be reprogrammed to allow additional stability testing All other radio functions will work properly even if stability mode is not avail able Test Procedure 1 Rotate the crane into Zone...

Page 17: ...TELLAR 4x9 5 DECAL STELLAR 2x4 5 C0568 1 20 21 1 4214 DECAL DIESEL DECAL SERVICE 9188 DECAL ROTATE GREASE DECAL DANGER DECAL ELECTROCUTION 2x2 75 4186 4189 DECAL DANGER DECAL DANGER O R 4190 C4795 418...

Page 18: ...14 12628 Owner s Manual...

Page 19: ...3X1 25 SH 2 5 44551PC GUARD TTB 6620 CRANE LZR 1 6 13959 CAP SCR 1 00 8 X 63 PLASTIC 2 2 T A L F 5 2 0 R E H S A W 0 4 3 0 7 8 0479 CAP SCR 0 25 20X0 75 HHGR5 2 9 21151 GASKET MOTOR 008 10056 1 1 10 D...

Page 20: ...902 WASHER 0 63 SAE FLAT YELLOW GR8 18 4 0343 WASHER 0 31 USS FLAT ZINC 4 5 C0933 CAP SCR 0 31 18X4 50 HHGR5 2 6 0342 NUT 0 31 18 HHGR5 NYLOC 2 7 44533 BUSHING HSG3235012S 2 00X0 75 4 8 11693 CAP SCR...

Page 21: ...HHGR5 NYLOC 4 18 0335 CAP SCR 0 38 16X1 25 HHGR5 2 19 12168 CAP SCR 0 38 16X9 00 HHGR5 2 20 4381 BUSHING BPC32DXR32 2 00X2 00 4 21 0340 WASHER 0 25 USS FLAT ZINC 2 22 0478 CAP SCR 0 25 20X0 50 HHGR5 1...

Page 22: ...I V K L B 1 3 0 P M A L C 9 7 2 1 3 3 2 24 C6353 WASHER 0 38 SAE FLAT YELLOW GR8 6 25 C6219 WASHER 0 75 SAE FLAT YELLOW GR8 1 26 D0790 WASHER 0 50 SAE FLAT YELLOW GR8 18 2 C N I Z T A L F S S U 1 3 0...

Page 23: ...ee Parts Breakdown on Previous Page Assembled View 48 46 24 13 8 30 39 7 43 12 22 28 6 35 12 44 18 24 27 34 5 8 41 16 45 20 45 24 39 14 29 17 42 26 36 27 23 21 33 37 38 26 42 26 47 41 40 26 19 Extensi...

Page 24: ...1 PN 43839 Cylinder Serial Tag Location Manifold Assembly PN 41910 2 3 5 4 1 4 Y T Q N O I T P I R C S E D T R A P M E T I 1 39425 MANIFOLD CBAL DOUBLE T11A WITH RELIEF 1 1 N C X D E X C K C E H C E...

Page 25: ...H S 5 2 2 X 6 1 8 3 0 R C S P A C 1 0 6 4 1 3 2 C Z H S 5 7 1 X 6 1 8 3 0 R C S P A C 2 8 8 1 1 4 1 8 2 6 3 L Y C T X E G N O L X 8 3 0 M S A E B U T 6 8 2 7 1 5 1 8 2 7 5 L Y C T X E T R O H S X 8 3...

Page 26: ...NUT 0 38 16 HHGR5 NYLOC 2 6 C0538 NUT 0 75 10 HHGR8 NYLOC 1 7 0532 CAP SCR 0 38 16X3 75 HHGR5 2 8 5841 CAP SCR 0 75 10X4 50 HHGR8 1 9 C6219 WASHER 0 75 SAE FLAT YELLOW GR8 2 10 0867 MACHY WASHER 1 00I...

Page 27: ...W S O I D A R D R A U G 5 8 3 4 2 3 4 35447 CONTROL HANDLE GRIP W TRIGGER HT H2 1 5 24958 RUBBER BOOT TRIGGER GUARD HET 1 6 22600 SWITCH TOGGLE HET RADIO 63019300 6 7 35441 BATTERY TUBE AA HETRONIC R...

Page 28: ...24 12628 Owner s Manual...

Page 29: ...G 2 00 x 1 50 4381 BUSHING 2 00 x 2 00 0068 BUSHING 44533 BUSHING 2 00 x 0 75 9991 WEAR PAD 2 50 ROUND 13395 WEAR PAD 3 00 X3 00 X1 00 13396 WEAR PAD 2 50 X2 50 X1 00 8377 PIN CAP 56 X 3 50 X 25 7403...

Page 30: ...owner any field service call charges and any towing and or transportation charges associated with moving the equipment to the designated repair service provider All obligations of Stellar and its auth...

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