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SteelMax SM-D1, Operator'S Manual

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SteelMax SM-D1 Operator'S Manual Download Page 2

 

 

D1

   

 

 

 

 

 

 

- 2 - 

D1 9/2011 

Operators Manual for Drilling Machine 

 
 

TABLE OF CONTENTS 

 

 
 
 
 
 

1.

 

GENERAL INFORMATION ........................................................................................................ - 3 -

 

2.

 

TECHNICAL DATA ..................................................................................................................... - 4 -

 

3.

 

STANDARD EQUIPMENT .......................................................................................................... - 5 -

 

4.

 

GENERAL SAFETY ADVICE ..................................................................................................... - 5 -

 

5.

 

START UP AND OPERATION ................................................................................................... - 7 -

 

6.

 

MAINTENANCE AND SERVICE .............................................................................................. - 13 -

 

7. 

PARTS LIST / EXPLODED VIEWS .......................................................................................... - 15 - 

8.

 

ELECTRICAL DIAGRAMS ....................................................................................................... - 24 -

 

9.

 

DECLARATION OF CONFORMITY ......................................................................................... - 26 -

 

10.

 

MACHINE’S TEST CERTIFICATE ........................................................................................... - 27 -

 

11.

 

WARRANTY CARD .................................................................................................................. - 28 - 

12.

 

ANNULAR CUTTERS ............................................................................................................... - 29 - 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 

Steelmax Tools LLC 

Tel · 303.690.9146     or     Fax · 303.690.9172 

6200 S. Troy Circle. Suite 110. Centennial, CO 80111 

email · 

[email protected]

    /   web · steelmax.com

 

 
 

 

Summary of Contents for SM-D1

Page 1: ...Circle Suite 110 Centennial CO 80111 1 87Steelmax www steelmax com sales steelmax com D1 Portable Magnetic Drilling Machine OPERATOR S MANUAL MODEL SM D1 Serial _______________________________ Date of Purchase ______________________ ...

Page 2: ...5 START UP AND OPERATION 7 6 MAINTENANCE AND SERVICE 13 7 PARTS LIST EXPLODED VIEWS 15 8 ELECTRICAL DIAGRAMS 24 9 DECLARATION OF CONFORMITY 26 10 MACHINE S TEST CERTIFICATE 27 11 WARRANTY CARD 28 12 ANNULAR CUTTERS 29 Steelmax Tools LLC Tel 303 690 9146 or Fax 303 690 9172 6200 S Troy Circle Suite 110 Centennial CO 80111 email sales steelmax com web steelmax com ...

Page 3: ...ved only with optimal tooling Annular cutters are designed and manufactured specifically for use with these machines and offer a whole range of advantages such as 4 inch diameter holes through more than 2 inch steel in one pass and with precision not otherwise attainable without heavy stationary equipment The D1 drill is capable of milling 35 mm 1 3 8 inch holes through 2 inch steel The D1 is equi...

Page 4: ...5 mm Max milling cutter diameter 1 3 8 35 mm Max milling drilling depth 2 51 mm Insulation Class First Standard adhesive force of electromagnet on1 plate 9500 N Slide stroke 2 3 4 70 mm Machine speeds under load 350 rpm Electromagnetic base 3 18 x 6 5 16 x 1 7 16 80x160x36 5 mm Length of the power cord 10 ft 3 0 m Total weight 22 lbs 10 kg Noise level 85 dB Surrounding temperature 0 C 40 C ...

Page 5: ...ons in this Manual 3 Drilling machine is not complete or has been repaired with non original parts 4 Power supply parameters do not conform to those stated on the motor s plate 5 Machines operator has not checked condition of the drilling machine condition of power cable control panel or cutter 6 Power supply socket is not equipped with a protection circuit 7 Machine is not secured with safety cha...

Page 6: ...rmly When an annular cutter is used check before start of work to ensure tool holding screws are tight 12 Do not use dull or damaged tools 13 Do not use annular cutter without pilots and arbors without ejection spring 14 Use tools recommended in Operator s Manual only 15 After use always clean metal chips and coolant from drilling machine 16 Always unplug the machine from the power supply before d...

Page 7: ...the cutter in relation to the socket in such a way that fixing flats on the cutter shank are positioned opposite to the fixing screws 3 Both fastening screws 3 should be used to fasten the cutter Pilot 5 is located inside the cutter It makes it easier to position milling cutter over center of a planned hole During drilling as the cutter goes into the steel the pilot moves back into the arbor body ...

Page 8: ...ing the lever 3 2 Raise the guard 1 to the maximum height in order to attain access to the screws 5 in the spindle 4 3 Insert the appropriate type of pilot 6 into the annular cutter 7 4 Position the annular cutter 7 with the cutter facing up so that the flat sides of the cutter are facing the screws 5 5 Put the annular cutter 7 into the spindle socket 4 6 Tighten both screws securely 5 Uninstallin...

Page 9: ...each use all spoke handles should be screwed into pinion Control panel Control panel includes 2 position main switch 01 START STOP button 02 a In order to start the machine press the main switch 01 on I button Now you can start the motor by pressing green button I 02 b Stop the motor by pushing the red button O then the motor is switched OFF but the electromagnetic base is still ON 02 c To move ma...

Page 10: ...in as described in paragraph 4 Important rules of safe use of drilling machine 5 4 Cutting Cooling and lubricant fluid commercially available in concentrated form are recommended for cooling twist drill bits and annular cutters It s allowed to use emulsions formed from a mixture of water and drilling oil Do not use clean water as the liquid cooling and lubricant The cooling system is an integral p...

Page 11: ... source Clean the swarf coolant etc from the machine The cutter should be removed and cleaned 5 5 How to use the special functions There are many causes which can reduce magnet holding force These can be insufficient work piece thickness paint coating rust or dirt uneven and rough surfaces extensive wear of the magnets bottom surface etc If after turning the drills electromagnet ON the motor start...

Page 12: ...er c Attach the cooling system d Install the end of the cooling hose 2 on the connection end 4 in the reducer Before starting the machine Remove the bottle s cap Fill it with cooling lubricant Replace bottle cap Upon completion of the above steps the bottle cap should be loosened by 1 3 of a turn to allow airflow into bottle Then turn on the valve 3 to start liquid flowing to the hose after which ...

Page 13: ...ized service points appointed by distributor To prevent the machine from rusting especially when used outdoors all steel parts should be covered with thin layer of grease film WARNING The safety strap and web must be replaced after every occurrence when machine came loose from steel and hung or pulled on the strap and web If work piece thickness is less than 3 16 5mm the magnetic adhesion detectio...

Page 14: ...ush holder pressure plate 4 5 Be careful not to remove the brush conduit lightly raise the brush holder 5 and remove the motor brush 6 6 Monitor brush length If the length is less than 5 mm it must be exchanged for a new brush 7 Carry out all actions in reverse in order to install the motor Caution During the installation of the brush holder 5 pay attention to the placement of conductors under the...

Page 15: ...NDLE INCLUDING KNOB ASSY 3 9 TLJ 0399 06 00 00 0 LOWER SLEEVE 2 10 SPR 000030 PUSH SPRING 2 11 PDK 000151 NYLON WASHER SR1940 4 12 WKR 000395 SOCKET BUTTON HEAD CAP SCREW WITH FLANGE M5x20 2 13 WKR 000113 CROSS RECESSED RAISED COUNTERSUNK HEAD SCREW M4x16 1 14 PDK 000060 SPRING WASHER 4 3 1 15 NKR 000013 HEX NUT M4 2 16 PDK 000043 SPRING WASHER 4 1 1 17 SRB 000122 HEX SOCKET BOLT M 6X35 2 18 SRB 0...

Page 16: ...D1 16 D1 9 2011 Operators Manual for Drilling Machine ...

Page 17: ... MAIN BODY ASSY 1 1 2 WLK 0440 01 02 00 0 PINION SHAFT ASSY z14 1 1 2 1 USZ 000015 SEAL QUAD RING 20 22x3 53 2 1 3 PAS 0272 01 03 00 0 D RING STRAP 1 1 4 PDS 0378 02 00 00 1 1063 ELECTROMAGNETIC BASE 1 1 6 PDK 000048 SPRING WASHER 6 1 3 1 7 PRS 000019 EXTERNALE RETAINING RING 28z 1 1 8 SRB 000113 HEX SOCKET BOLT M6x20 3 1 9 NKL 0440 15 08 02 0 FRAME LABEL 1 ...

Page 18: ...551 GEARCASE ASSY 1 2 2 WRZ 0272 02 02 00 0 MOTOR SPINDLE ASSEMBLY 1 2 3 WLK 0271 02 03 00 1 PINION SHAFT ASSEMBLY 1 2 4 KNC 0234 00 10 00 0 COOLANT COUPLING AMT2 H 19 1 2 5 KOL 0271 02 05 00 1 GEAR 52 1 2 6 PRS 0271 02 06 00 0 DISTANCE RING 1 2 7 PRT 0440 02 02 00 1 GUIDE 2 2 10 LOZ 000072 BEARING BALL 629 SHIELDED 1 2 11 LOZ 000047 BEARING BALL 6005 2RS 1 ...

Page 19: ...TION QTY 2 1 1 KRP 0440 02 01 01 2 1550 GEARCASE 1 2 1 2 LST 0271 02 01 02 1 GEAR RACK 1 2 1 3 TLJ 000031 SELF LUBRICATING SLEEVE 18x20x20 4 2 1 5 LOZ 000053 BEARING 608 2Z 1 2 1 6 PRS 000070 SEAL 25x37x7 2 2 1 7 KLK 000044 DOWEL PIN 5 x 10 MM 2 2 1 8 KLK 000048 DOWEL PIN 5 x 18 1 2 1 9 SRB 000111 HEX SOCKET BOLT M6X18 1 ...

Page 20: ...T NUMBER VERSION DESCRIPTION QTY 2 2 1 KRP 0272 02 02 01 0 MOTOR SPINDLE 1 2 2 2 WYP 0139 00 02 00 1 PLUNGER 1 2 2 3 SPR 0271 02 02 03 0 SPRING 1 2 2 4 USZ 0279 02 01 06 0 SEAL 1 2 2 5 PRS 000009 INTERNAL RETAINING RING 19W 1 2 2 6 WKR 000059 HEX SET SCREW M8 x 10 2 2 2 7 LOZ 000047 BEARING BALL 6005 2RS 1 ...

Page 21: ... 1 1 3 9 WRN 000017 ARMATURE ASSY 230V C 34115 1 3 10 PDK 000043 SPRING WASHER 4 1 2 3 11 SRB 000062 SOCKET HEAD CAP BOLT 4x12 2 3 12 PKR 0440 03 02 00 0 FIELD FRAME COVER 1 3 13 SCT 0271 03 06 00 0 BRUSH HOLDER 2 3 14 SCZ 000008 MOTOR BRUSH 6x9x17 2 3 15 PLY 0271 03 07 00 0 BRUSH HOLDER PRESSURE PLATE 2 3 16 WKR 000359 CROSS RECESSED PAN HEAD TAPPING SCREW 3x13 2 3 17 WKR 000236 CROSS RECESSED PA...

Page 22: ...achine UKL 0440 05 00 00 1 COOLANT BOTTLE ASSY ITEM PART NUMBER VERSION DESCRIPTION QTY 5 1 BTL 0440 05 01 00 4 BOTTLE 1 5 2 NKR 000116 NUT 1 5 3 ZWR 000010 COOLANT VALVE 1 5 4 PDK 0232 00 01 00 0 SEAL WASHER 1 5 5 WAZ 000004 PLASTIC HOSE 4MM 0 16m ...

Page 23: ...SCRIPTION QTY 6 1 MSK 0300 04 01 00 1 2018 PANEL PLATE ASSY 1 6 1 1 NKL 0440 15 08 01 0 LABEL PANEL PLATE 1 6 2 STR 0257 04 10 00 2 ELECTRONIC CONTROLLER SW 31M 120V 1 6 2 STR 0257 04 10 00 3 ELECTRONIC CONTROLLER SW 31M 230V 1 6 3 WLC 000005 SWITCH START STOP 115V 1 6 3 WLC 000007 SWITCH START STOP 230V 1 6 4 PNK 000013 SWITCH MAGNET 1 6 6 FLT 0257 04 12 00 1 INTERFERENCE ELIMINATOR 1 ...

Page 24: ...D1 24 D1 9 2011 Operators Manual for Drilling Machine 8 ELECTRICAL DIAGRAMS Wiring diagram 120V version ...

Page 25: ...D1 25 D1 9 2011 Operators Manual for Drilling Machine Wiring diagram 230V version ...

Page 26: ... PROMOTECH Ltd Elewatorska street 23 1 15 620 Bialystok Poland declare with full responsibility that product D1 DRILLING MACHINE which the declaration applies to is in accordance with the following standard s placed below EN 50144 1 EN 55014 and satisfies safety regulations of guidelines 2004 108 EC 2006 95 EC 2006 42 EC Bialystok 2010 04 19 ___________________________ Prezes ...

Page 27: ... D1 Serial No _______________________ Date of test _______________________ Electric test results Test Result Test with sinusoidal voltage of 1000 V and frequency 50 Hz Resistance of the protective circuit Ω The above mentioned product meets the requirements of safe usage as prescribed in standard IEC 745 Name of tester ____________________ Quality Control____________________ ...

Page 28: ...achine to be free of defects in material and workmanship under normal use for a period of 12 months from date of sold This warranty does not cover cutters damage or wear arises from misuse accident tempering or any other causes not related to defects in workmanship or material Date of Production Serial No Quality Control Date of Purchase Signature of Seller ...

Page 29: ...C 1625 1 SM AC 1625 2 1 11 16 1 6870 SM AC 1688 1 SM AC 1688 2 1 3 4 1 7500 SM AC 1750 1 SM AC 1750 2 1 13 16 1 8120 SM AC 1813 1 SM AC 1813 2 1 7 8 1 8750 SM AC 1875 1 SM AC 1875 2 1 15 16 1 9370 SM AC 1938 1 SM AC 1938 2 2 2 0000 SM AC 2000 1 SM AC 2000 2 2 1 16 2 0620 SM AC 2063 1 SM AC 2063 2 2 1 8 2 1250 SM AC 2125 1 SM AC 2125 2 2 3 16 2 1870 SM AC 2188 1 SM AC 2188 2 2 1 4 2 2500 SM AC 2250...

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