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SteelMax D4X, Operator'S Manual

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D4X

 

 

D4X 3/2014

                                   

Operator’s manual for drilling machine   

 
 

- 2 - 

 

TABLE OF CONTENTS 

 

 

I.

 

SAFETY INSTRUCTION ................................................................................................................ 3 

   1.

 

General information ........................................................................................................................ 3 

   2.

 

Important safety instruction ............................................................................................................. 3

 

II.

 

OPERATING INSTRUCTIONS ....................................................................................................... 6

 

   1.

 

Cutters and optional equipment features ........................................................................................ 6

 

   2.

 

Magnetic drilling machine start up .................................................................................................. 9

 

III.    MAINTENANCE AND SERVICE ................................................................................................... 17

 

IV.    TECHNICAL DATA ....................................................................................................................... 19 

V.     PARTS LIST/EXPLODED VIEW ................................................................................................... 22 

VI.

 

ELECTRICAL DIAGRAM .............................................................................................................. 35

 

VII.

 

EC DECLARATION OF CONFORMITY ....................................................................................... 37

 

VII.

 

MACHINE TEST CERTIFICATE................................................................................................... 38

 

VIII.

 

WARRANTY CARD ...................................................................................................................... 39 

IX.    ANNULAR CUTTERS ................................................................................................................... 40 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 

Summary of Contents for D4X

Page 1: ...eelmax Tools LLC 112 Inverness Circle East Englewood CO 80112 1 87STEELMAX Fax 303 690 9172 www steelmax com e mail sales steelmax com SAFETY INSTRUCTIONS AND OPERATOR S MANUAL FOR DRILLING MACHINE D D4 4X X ...

Page 2: ...nstruction 3 II OPERATING INSTRUCTIONS 6 1 Cutters and optional equipment features 6 2 Magnetic drilling machine start up 9 III MAINTENANCE AND SERVICE 17 IV TECHNICAL DATA 19 V PARTS LIST EXPLODED VIEW 22 VI ELECTRICAL DIAGRAM 35 VII EC DECLARATION OF CONFORMITY 37 VII MACHINE TEST CERTIFICATE 38 VIII WARRANTY CARD 39 IX ANNULAR CUTTERS 40 ...

Page 3: ... without heavy stationary equipment The drill is equipped with a powerful motor and automatically adjustable slides 2 GENERAL SAFETY ADVICE Drilling machine must not be used when 1 The operator has not read the Operator s Manual 2 The work to be done is not in agreement with the recommendations in this Manual 3 Drilling machine is not complete or has been repaired with non original parts 4 Power s...

Page 4: ...ety chain strap see drawing 1 The safety chain should not be loose To avoid this situation the safety chain should be wrapped around the element it is drilling Loss of electric power will cause a loss of electromagnetic adherence to the metal and will cause the drill to fall which could cause serious injury or death 6 Do not use the machine in explosion hazard zones 7 Do not start work if the mach...

Page 5: ...from a height is wet or is subjected to other unfortunate events that could affect its operation work should be terminated immediately and the machine should be sent to service for inspection as soon as possible It is not advised to use drill on steel thinner than less than 3 8 10 mm On thin steel less than 3 8 10 mm the magnet s adhesive power would be significantly reduced which can cause the ma...

Page 6: ...ion to the socket in such a way that the flats on the cutter shank are positioned opposite to the fixing screws 3 Both fastening screws 3 must be used to fasten the cutter Pilot 5 is located inside the cutter It makes it easier to position milling cutter over center of a planned hole During drilling as the cutter goes deep into steel the pilot moves back into the arbor body and tightens the discha...

Page 7: ... top and place it in the spindle e By turning the arbor align the fin to the appropriate slot in the spindle f Using a light impact from the bottom side drive the arbor into the spindle Uninstalling the arbor a Raise the guard turn the spindle so that the wedge MT opening in the spindle 1 is lined up with the wedge MT opening in the reducer body b Place the wedge MT included as standard equipment ...

Page 8: ... access to the arbor 4 screws 5 3 Insert the appropriate type of pilot 6 into the milling cutter 7 4 Position the milling cutter 7 with the Weldon shank facing up so that the flat sides of the milling cutter are aligned with the screws 5 5 Put the milling cutter 7 into the arbor socket 4 6 Tighten the screws securely 5 Uninstalling the milling cutter 1 Raise the drive and the slide 2 up using the ...

Page 9: ...ld be removed Before each use all handles should be screwed into pinion 2 2 Before you cut Before positioning the machine on work piece always make sure that Work piece is made of ferromagnetic steel some grades of stainless or acid resistant steel do not readily conduct magnetic flux thickness of work piece is at least 3 8 10 mm surface of steel under the magnet is flat wipe brush or sand down to...

Page 10: ...e As the pilot starts to sink into the cutter cooling liquid should start to run down cutters inner wall If there is no liquid flowing down check if the tap is fully opened It may take a few seconds for cooling liquid to fill the whole system Turn the motor on Making a hole with a milling cutter should ideally be done in one pass The proper method is to put the motor under load in which it experie...

Page 11: ... pressurized system 3 Start the engine by button on the control panel see II point 3 Drilling in the material must be conducted with sensitivity 4 Some of magnetic drilling machines have a built in overload system Overload is indicated by red LED diode on the control panel Further increasing the engine load causes the activation of the overload system and power source loss It s possible to continu...

Page 12: ...cing gearbox The general relationship between drilling diameter and drilling speed is shown in graphs Drawing 5 and a detailed guide is supplied by the manufacturer of drilling tools The graph is just a general guide and the shown relationship applies to average structural steel Cooling agent is fed gravitationally from a coolant bottle through an arbor to the inside of the metal cutter For on a w...

Page 13: ...al for drilling machine 13 While working in difficult access areas as well as left handed operator the pinions can be moved to the opposite side Drawing 4 Clamping force depending on the thickness of the substrate and the value gap ...

Page 14: ...D4X D4X 3 2014 Operator s manual for drilling machine 14 ...

Page 15: ...m has been appropriately fixed and the cooling conduit 2 is placed correctly on the coolant coupling 4 the bottle cap should be loosened by 1 3 of a turn in order to depressurize it turn on the valve 3 so that liquid travels to the hose after which the machine can be started see II pt 3 After ending work one must remember to tighten the bottle cap and turn off the valve 9 to prevent liquid from le...

Page 16: ... the bottom by itself too loose or binds during operation too tight or out of straight alignment After resetting the gib clearance tighten screws 2 starting from the middle screw The slider should be located symmetrically relative to the middle screw Next tighten the neighboring screws 2 moving the slider as necessary to make the screws accessible Then tighten screws 3 until any noticeable resista...

Page 17: ... motor as described above then push switch MAGNET into the position O III MAINTENANCE AND SERVICE To avoid accidents the drill stand power cable wiring plug connectors switches must be regularly inspected for damage Perform adjustment of the machine play guides every 50 hours or as necessary performed by the regulation screws Slide guide tension is correct if the drive can be moved smoothly by usi...

Page 18: ...hout removal the of the motor unit from the unit see IV Regularly lubricate brass slide guide inserts with grease as well as the rack and pinion To prevent the machine from rusting especially when used outdoors all steel parts should be covered with thin layer of grease film Damaged machine parts will be exchanged only with original parts Caution In the case that the machine falls on a hard surfac...

Page 19: ...ameter 12 110 mm 1 2 4 5 16 Max milling depth 76 mm 3 Insulation Class I Standard adhesive force of electromagnet for steel 7 8 22 mm thick and Ra 1 25 22 000 N Slide stroke 230 mm 9 Machine speeds under load I 85 rpm II 135 rpm III 160 rpm IV 250 rpm Minimum workpiece thickness 10 mm 0 4 Electromagnetic base 120x240x63 mm 4 7x9 4x2 5 Length of the power cord 3 m 10 ft Total weight 31 kg 68 lbs No...

Page 20: ...gine cover 3 Remember that it is connected with the motor by a grounding lead 4 3 Unplug the connector 6 from the motor brushes using the flat ending 5 of the lead The ending has a safeguard against its sliding down first press the protruding element at the middle of the ending then carefully slide off the ending from the connector 4 Push aside the spring arm 7 pressing down the brush and rest it ...

Page 21: ...illing holes of a diameters greater than 18mm to 32mm 11 16 to 1 1 4 should be carried out by preliminary drilling where a diameter of a first hole should be between 70 to 80 of a final hole diameter Holes greater than 32mm 1 1 4 should be drilled initially with a drill bit of a 18mm 11 16 diameter then with a drill bit of a 80 of the diameter of a final hole and finally with use of a drill bit wi...

Page 22: ...30 PUSH SPRING 2 13 WKR 000183 SCREW M4X10 PHCRMS 1 14 PRS 000019 EXTERNALE RETAINING RING 28z 1 15 PDK 000060 SPRING WASHER 4 3 6 16 PDK 000043 SPRING WASHER 4 1 5 17 PDK 000151 NYLON WASHER SR1940 4 18 WKR 000395 SOCKET BUTTON HEAD CAP SCREW WITH FLANGE M5x20 2 19 WKR 000184 CROSS RECESSED SCREW M4X12 4 20 NKL 0272 15 00 00 0 LABEL FOR ELECTRICAL INSTALATION 1 21 WKR 000415 CROSS RECESSED PAN HE...

Page 23: ...D4X D4X 3 2014 Operator s manual for drilling machine 23 ...

Page 24: ...BLY ITEM PART NUMBER VERSION DESCRIPTION Q TY 1 1 KRP 0400 01 01 00 0 1639 MAIN BODY ASSY 1 1 2 PDS 0402 00 00 00 0 ELECTROMAGNETIC BASE 1 1 3 PAS 0205 00 20 00 1 D RING STRAP 1 1 4 SRB 000155 HEX SOCKET BOLT M8x30 4 1 5 PDK 000051 SPRING WASHER 8 2 4 1 6 NKL 0400 10 10 02 0 FRAME LABEL 1 ...

Page 25: ...1 1 1636 MAIN BODY 1 1 1 2 LST 0400 01 01 02 0 PRESSURE PLATE 1 1 1 3 LST 0400 01 01 03 0 SLIDE INSERT 1 1 1 4 TLJ 000010 SELF LUBRICATING SLEEVE 28 05H7x32x16 2 1 1 6 SPR 000043 PRESSURE SPRING 1 6x8x14 5 4 1 1 7 SRB 000086 HEX SOCKET BOLT M5X20 5 1 1 8 PDK 000017 ROUND WASHER 5 3 5 1 1 9 NKR 000016 HEX NUT M5 4 1 1 10 WKR 000077 SOCKET SET SCREW M5x16 4 ...

Page 26: ... 0202 00 24 00 0 WASHER II 1 2 17 TBL 0202 00 30 00 1 LABEL I SHIFT LEVER 1 2 18 TBL 0202 00 30 00 2 LABEL II SHIFT LEVER 1 2 19 TLJ 0171 00 22 00 0 SHIFT DRIVE PIN USA 5 2 2 20 SPR 0171 00 23 00 0 COMPRESSION SPRING USA 5 2 2 21 DZW 0171 00 24 00 0 SHIFT LEVER 2 2 22 LOZ 000014 BEARING NEEDLE RNA 4901 1 2 23 LOZ 000006 BEARING NEEDLE RHNA 081210 3 2 24 LOZ 000007 NEEDLE BEARING RHNA 081512 1 2 25...

Page 27: ...D4X D4X 3 2014 Operator s manual for drilling machine 27 ...

Page 28: ... 0400 02 01 10 1 ARMATURE ASSY 230V 1 2 1 4 KNC 0400 02 09 00 0 ARMATURE TOOTH END z8 1 2 1 5 STN 000028 FIELD 120V 1 2 1 5 STN 000029 FIELD 230V 1 2 1 6 OBD 000023 UPPER HOUSING 1 2 1 7 WKR 000407 CROSS RECESSED PAN HEAD TAPPING SCREW 4x20 4 2 1 8 PDK 000157 SPRING WASHER 1 2 1 9 SCZ 000023 BRUSH 120V 2 2 1 9 SCZ 000022 BRUSH 230V 2 2 1 10 SPR 000042 SPRING BRUSH 2 2 1 11 SRB 000295 HEXAGON BOLT ...

Page 29: ...G 6008 2Z 40x68x15 1 2 2 6 LOZ 000053 BEARING 608 2Z 2 2 2 7 LOZ 000017 BEARING ROLL 25x42x17 1 2 2 8 PRS 000245 SEAL 30x42x7 1 2 2 9 PRS 000246 SEAL 40x52x7 1 2 2 10 PRS 000247 SEAL 40x55x7 1 2 2 11 PRS 000139 INTERNAL RETAINING RING 40z 1 2 2 12 PRS 000026 INTERNAL RETAINING RING 42W 1 2 2 13 PRS 000244 INTERNAL RETAINING RING 68W 1 2 2 14 KLK 000047 DOWEL PIN 5 x 16 MM 1 2 2 15 SRB 000118 HEX S...

Page 30: ...GEARSHAFT 20T 1 2 6 2 KOL 0202 00 06 00 0 GEAR 29T 1 2 6 3 KOL 0401 02 06 01 1 HELICAL INPUT GEAR z45 1 2 6 4 WPS 0171 00 20 00 0 KEY WOODRUFF 403 1 WLK 0202 02 01 00 0 PINION SHAFT ASSY 14T ITEM PART NUMBER VERSION DESCRIPTION Q TY 2 10 1 WLK 0202 00 11 00 0 SHAFT PINION 14T 1 2 10 2 KOL 0202 00 10 00 0 GEAR DUAL 33T 39T 1 2 10 3 WPS 0202 00 20 00 0 kEY SQ 3X3X45 1 2 ...

Page 31: ...HAFT 19 25 1 2 11 2 KOL 0202 00 08 00 0 GEAR DUAL 31T 42T 1 2 11 3 WPS 0202 00 21 00 0 SQUARE KEY 3X3X38 1 WLK 0202 02 04 00 0 PINION SHAFT ASSY z 14 ITEM PART NUMBER VERSION DESCRIPTION Q TY 2 12 1 WLK 0202 00 13 00 0 GEARSHAFT 14 1 5 mm 1 2 12 2 KOL 0202 00 12 00 0 GEAR 33T 1 2 12 3 WPS 0202 00 19 00 1 SQUARE KEY 5x5x12 1 2 12 4 PRS 000008 EXTERNAL RETAINING RING 18Z 1 3 2 4 ...

Page 32: ...218 PANEL PLATE ASSY ITEM PART NUMBER VERSION DESCRIPTION Q TY 3 1 MSK 0401 03 01 00 0 PANEL PLATE 1 3 2 NKL 0401 10 10 01 0 LABEL PANEL PLATE 1 3 3 PRC 000007 SWITCH START STOP 1 3 4 WZK 0401 03 02 00 0 START STOP WIRE 1 3 5 PNK 000013 SWITCH MAGNET 1 3 6 PEW 000002 LIGHT PIPE 1 ...

Page 33: ...0 COOLANT SYSTEM ITEM PART NUMBER VERSION DESCRIPTION Q TY 9 1 ZWK 0399 11 01 00 0 COOLANT BRACKET 1 9 2 BTL 0252 04 00 00 0 BOTTLE 1 9 3 PDK 0399 11 02 00 0 SEAL WASHER fi 9 5 x fi 15 x 2 1 9 4 ZWR 000010 COOLANT VALVE 1 8 ASSY WITH NUT 1 9 5 WAZ 000004 PLASTIC HOSE 4MM 0 27m ...

Page 34: ...VERSION DESCRIPTION Q TY 11 1 KRP 0173 01 01 00 0 ARBOR BODY AMT4 U 19 4 3 1 11 2 WYP 0154 00 02 00 0 PLUNGER 1 11 3 PDK 0139 00 04 00 0 WASHER D 18 8x10x1 1 11 4 USZ 0140 05 04 00 0 SEAL 1 11 5 WKR 000032 HEX SET SCREW M10X10 2 11 6 PRS 000009 INTERNAL RETAINING RING 19W 1 11 7 SPR 0154 00 03 00 0 SPRING 1 6x12 4x159 1 ...

Page 35: ...D4X D4X 3 2014 Operator s manual for drilling machine 35 VI Electrical diagram D4X 120V ...

Page 36: ...D4X D4X 3 2014 Operator s manual for drilling machine 36 VI Electrical diagram D4X 230V ...

Page 37: ...patibility We PROMOTECH Ltd Elewatorska street 23 1 15 620 Bialystok Poland declare with full responsibility that product D4X DRILLING MACHINE which the declaration applies to is in accordance with the following standard s placed below EN 50144 1 EN 55014 and satisfies safety regulations of guidelines 2004 108 EC 2006 95 EC 2006 42 EC Bialystok 2009 10 15 ___________________________ Prezes ...

Page 38: ..._________ Date of test _______________________ Electric test results Test Result Test with sinusoidal voltage of 1000 V and frequency 50 Hz Resistance of the protective circuit Ω The above mentioned product meets the requirements of safe usage as prescribed in standard IEC 745 Name of tester ____________________ Quality Control ____________________ ...

Page 39: ...anufacturer warrants the Drilling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from date of sold This warranty does not cover cutters damage or wear arises from misuse accident tempering or any other causes not related to defects in workmanship or material Date of Production Serial No Quality Control Date of Purchase Signature of Seller ...

Page 40: ...AC 1625 1 SM AC 1625 2 1 11 16 1 6870 SM AC 1688 1 SM AC 1688 2 1 3 4 1 7500 SM AC 1750 1 SM AC 1750 2 1 13 16 1 8120 SM AC 1813 1 SM AC 1813 2 1 7 8 1 8750 SM AC 1875 1 SM AC 1875 2 1 15 16 1 9370 SM AC 1938 1 SM AC 1938 2 2 2 0000 SM AC 2000 1 SM AC 2000 2 2 1 16 2 0620 SM AC 2063 1 SM AC 2063 2 2 1 8 2 1250 SM AC 2125 1 SM AC 2125 2 2 3 16 2 1870 SM AC 2188 1 SM AC 2188 2 2 1 4 2 2500 SM AC 225...

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