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D3X R/L / D3XS R/L

D3X R/L / D3XS R/L

Operator’s Manual

4

1.3. Design

Figure 1.

D3X R/L design

cooling system bottle

gearbox

spindle with
MT3 shank

motor

spoke handle

carrying handle

control
panel

drilling

machine

body

electromagnetic base

gear
lever

slider

chip
guard

bottle
valve
lever

safety chain lug

arbor

feed
shaft

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3
4
5
6
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Summary of Contents for D3X L

Page 1: ...ion 112 Inverness Circle East Suite F Englewood CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL D D3 3X X R R L L D D3 3X XS S R R L L DRILLING MACHINE WITH ELECTROMAGNETIC BASE ...

Page 2: ... annular cutter 10 3 3 Mounting the screw tap 11 3 4 Mounting the cooling system 12 3 5 Control system of the electromagnetic base holding force 12 3 6 Preparing 14 3 7 Drilling 15 3 8 Tapping 16 3 9 Adjusting the slider clearance 17 3 10 Replacing the motor brushes 18 4 WIRING DIAGRAM 19 5 D3X R L PARTS LIST AND EXPLODED DRAWINGS 20 6 D3XS R L PARTS LISTS AND EXPLODED DRAWINGS 26 7 DECLARATION OF...

Page 3: ...50 60 Hz 220 240 V 50 60 Hz Total power 1800 W Motor power 1650 W Spindle shank MT3 Tool holder Weldon 19 mm 0 75 Maximum drilling diameter with annular cutter 12 75 mm 0 47 2 95 Maximum drilling diameter with twist drill 8 32 mm 0 31 1 26 Maximum drilling depth with annular cutter 76 mm 3 Maximum drilling depth with twist drill 76 mm 3 Maximum tap size M24 G3 4 Electromagnetic base holding force ...

Page 4: ... Design Figure 1 D3X R L design cooling system bottle gearbox spindle with MT3 shank motor spoke handle carrying handle control panel drilling machine body electromagnetic base gear lever slider chip guard bottle valve lever safety chain lug arbor feed shaft ...

Page 5: ...to turn the upper machine part in the range of 15 and to move it out up to 15 mm 0 6 without moving the electromagnetic base To fix the drilling machine in chosen position lock the eccentric shaft using the supplied 10 mm hex wrench eccentric shaft motor START STOP button magnet ON OFF switch speed adjusting knob rotation direction switch ...

Page 6: ...t 1 unit Metal box 1 unit 1 unit Spoke handle 3 units 3 units Cooling system 1 unit 1 unit Arbor with 19 mm 0 75 Weldon shank 1 unit 1 unit Chip guard 1 unit 1 unit Safety chain 1 unit 1 unit Drill drift 1 unit 1 unit 2 5 mm hex wrench 1 unit 1 unit 4 mm hex wrench 1 unit 1 unit 5 mm hex wrench 1 unit 1 unit 6 mm hex wrench 1 unit 1 unit 10 mm hex wrench 1 unit 8 mm flat wrench 1 unit 1 unit Opera...

Page 7: ...net switch set to position O 8 Untrained bystanders must not be present in the vicinity of the machine 9 Before beginning check the condition of the machine and electrical supply including the power cord plug control panel components and milling tools 10 Keep the machine dry Exposure to rain snow or frost is prohibited 11 Never stay below the machine placed at heights 12 Keep the work area well li...

Page 8: ...t be in full contact with the workpiece Before every positioning wipe the workpiece with coarse grained sandpaper 25 Do not touch moving parts or chips formed during milling Prevent objects from being caught in moving parts 26 After every use remove metal chips and coolant remainder from the machine Do not remove chips with bare hands 27 Maintain the machine and tools with care Cover steel parts w...

Page 9: ...nd insert the arbor drill into the spindle with the fin directed upward and rotate the arbor drill to match the fin with the slot Then hit the arbor drill from the bottom to mount it into the spindle Figure 3 Arbor after mounting To dismount rotate the spindle to match the openings in the spindle and gearbox Insert the drill drift into the opening above the arbor drill Wear gloves and hold the arb...

Page 10: ...on the cutter shank with the set screws and tighten the screws with the supplied 5 mm hex wrench To dismount the cutter proceed in reverse order Figure 4 Mounting the annular cutter Figure 5 shows how annular cutters operate As the cutter penetrates the workpiece the pilot pin recesses into the arbor and tightens the spring As a result after the cutter goes through the entire thickness the slug co...

Page 11: ...lling machine from the power outlet and wear gloves Use the supplied drill drift to knock out the arbor drill from the drilling machine spindle Mount a holder for tapping with 1 or 2 axis compensation not included in standard equipment Mount the tap no 1 into a proper adapter and then mount the adapter into the compensation holder Taps with a conical shank can be mounted directly in the spindle or...

Page 12: ...the surface presence of paint rust or other contaminants supply voltage fluctuations and the wear of the electromagnetic base bottom If the holding force falls below a safe operating value Figure 8 the control system will not allow the machine to operate Additionally the system will prevent the startup of the motor if the machine is placed on a surface thinner than 5 mm 0 2 as such thickness does ...

Page 13: ... 5 6 3 Plate thickness mm Holding force structural steel heat treatable steel tool steel 0 10 20 30 40 50 60 70 80 90 100 0 0 1 0 2 0 3 0 4 0 5 0 6 Air gap mm Holding force structural steel heat treatable steel tool steel Figure 8 Holding force for a sample base in the function of surface thickness and air gap ...

Page 14: ...power outlet and enable the holding force of the electromagnetic base by toggling the MAGNET switch to position I Mount the chip guard to protect yourself from swarf and protect the machine with the supplied safety chain by catching the chain on the carrying handle or on the lugs Rotate the spoke handles to place the tip of the drill pilot pin or tap above the drilling tapping point When working w...

Page 15: ...eter of about 70 of the final diameter and then perform the drilling again to finalize the hole to the anticipated diameter When drilling holes deeper than 50 mm 2 retract the tool above the workpiece as often as possible to allow the chips to be expelled from the hole Additionally once the tool is retracted clean the grooves of the tool using a small brush if they are clogged After exceeding 40 m...

Page 16: ...g may be impossible because of excessive milling resistance and insufficient motor power Select the first gear using the gear lever and set the rotation direction switch to position R Spread grease on the working part of the tap to prevent seizure and extend durability Then start the motor with the green MOTOR button and slowly rotate the spoke handles to lower the tap to the workpiece and begin t...

Page 17: ...ws using the supplied 4 mm hex wrench Access the screws through the slider holes Figure 9 by positioning the slider at the appropriate level using the spoke handles With all the screws loosened move the slider up and down several times and tighten the central screw then the adjacent screws and eventually the utmost screws Next tighten the set screws until noticeable resistance lock them using the ...

Page 18: ...Figure 10 Proceed with caution paying attention to the grounding wire connected to the cover Then press the center of the brush wire connector to unlock it and remove the connector Unbend the spring put it on the top of the brush holder and gently remove the brush Proceed as described also for the second brush located at the opposite side of the motor To mount brushes proceed in reverse order Afte...

Page 19: ...D3X R L D3XS R L D3X R L D3XS R L Operator s Manual 19 4 WIRING DIAGRAM ...

Page 20: ...00 0 SPOKE HANDLE WITH KNOB 3 6 SKR 0400 12 00 00 1 METAL CASE 1 8 KLC 000003 8 MM FLAT WRENCH 1 9 KLC 000037 5 MM HEX WRENCH WITH HANDLE 1 10 OPK 000001 PLASTIC BOX 1 11 KLC 000005 2 5 MM HEX WRENCH 1 12 KLC 000007 4 MM HEX WRENCH 1 13 KLC 000009 6 MM HEX WRENCH 1 14 PDK 0139 00 04 00 0 WASHER D 18 8x10x1 1 15 USZ 0140 05 04 00 0 SEAL 1 16 WYP 0154 00 02 00 0 PLUNGER 1 17 SPR 0154 00 03 00 0 SPRI...

Page 21: ...ASSY 1 6 OSL 0400 04 00 00 0 GUARD ASSY 1 7 WLK 0400 05 00 00 0 PINION SHAFT ASSY 1 8 ZSP 0473 04 00 00 1 ELECTRONIC CONTROL SYSTEM 230V 1 8 ZSP 0473 04 00 00 0 ELECTRONIC CONTROL SYSTEM 115V 1 9 PRS 000019 EXTERNAL RETAINING RING 28z 1 10 PDK 000151 NYLON WASHER 8 1x14x3 4 11 PDK 000161 EXTERNAL TOOTH LOCK WASHER 3 7 4 12 SPR 000030 PUSH SPRING 2 13 WKR 000415 CROSS RECESSED PAN HEAD SELF TAPPING...

Page 22: ...SING BAR 1 36 NKR 000016 HEX NUT M5 1 37 PDK 000017 ROUND WASHER 5 3 5 38 SPR 000043 SPRING 1 6x8x14 5 4 39 WKR 000077 HEX SOCKET SET SCREW WITH FLAT POINT M5x16 4 41 TLJ 000010 SELF LUBRICATING SLEEVE 28x32x16 1 42 SRB 000087 HEX SOCKET HEAD CAP SCREW M5x25 1 43 MSK 0473 03 01 00 0 PANEL PLATE 1 44 WZK 0400 03 03 00 0 ROTATIONAL SPEED WIRE SET 1 45 PNK 000013 MAGNET SWITCH 1 46 WZK 0473 03 04 00 ...

Page 23: ...R L D3XS R L Operator s Manual 23 10 9 8 2 24 42 37 60 56 62 64 28 27 31 25 3 23 4 1 6 55 47 26 49 63 48 11 50 30 57 32 15 59 66 26 58 14 19 61 65 13 7 22 16 5 20 18 21 17 21 43 33 12 38 35 25 44 46 52 29 53 34 54 36 51 40 ...

Page 24: ...WASHER 4 3 2 20 WKR 000458 SCREW FOR PLASTIC 2 2x8 2 21 WKR 000183 CROSS RECESSED PAN HEAD SCREW M4x10 4 22 WPS 000054 KEY 6x6x20 1 23 KLK 000013 SPRING DOWEL PIN 4x16 1 24 TBL 0202 00 30 00 0 GEAR LABEL 1 25 PDK 000045 SPRING WASHER 5 1 5 26 PDK 000046 SPRING WASHER 6 1 2 27 WKR 000180 CROSS RECESSED PAN HEAD SCREW M3x5 2 28 SRB 000254 HEX SOCKET HEAD CAP SCREW M4x10 1 29 SRB 000094 HEX SOCKET HE...

Page 25: ...AL INPUT GEAR z47 m 1 m 17 1 54 LOZ 000071 BALL BEARING 8x24x8 1 55 KNC 0234 00 10 00 0 COOLANT COUPLING 1 56 KRP 0400 02 02 01 1 GEARCASE 1 57 WRZ 0400 02 02 02 0 SPINDLE 1 58 KLK 000045 DOWEL PIN 5n6x12 1 59 PRS 000024 EXTERNAL RETAINING RING 35z 1 60 PRS 000035 INTERNAL RETAINING RING 62w 1 61 PRS 000077 SEAL 35x55x10 1 62 PRS 000081 SEAL 35x56x12 1 63 WKR 000450 CROSS RECESSED PAN HEAD SCREW M...

Page 26: ...DLE WITH KNOB 3 6 SKR 0400 12 00 00 1 METAL CASE 1 7 KLC 000004 10 MM HEX WRENCH 1 8 KLC 000003 8 MM FLAT WRENCH 1 9 KLC 000037 5 MM HEX WRENCH WITH HANDLE 1 10 OPK 000001 PLASTIC BOX 1 11 KLC 000005 2 5 MM HEX WRENCH 1 12 KLC 000007 4 MM HEX WRENCH 1 13 KLC 000009 6 MM HEX WRENCH 1 14 PDK 0139 00 04 00 0 WASHER D 18 8x10x1 1 15 USZ 0140 05 04 00 0 SEAL 1 16 WYP 0154 00 02 00 0 PLUNGER 1 17 SPR 01...

Page 27: ...SEMBLY 1 4 NPD 0473 02 00 00 1 MOTOR COMPLETE L R 230V 1 4 NPD 0473 02 00 00 0 MOTOR COMPLETE L R 120V 1 5 MSK 0473 03 00 00 0 PANEL PLATE ASSY 1 6 OSL 0400 04 00 00 0 GUARD ASSY 1 7 WLK 0400 05 00 00 0 PINION SHAFT ASSY 1 8 ZSP 0473 04 00 00 1 ELECTRONIC CONTROL SYSTEM 230V 1 8 ZSP 0473 04 00 00 0 ELECTRONIC CONTROL SYSTEM 115V 1 9 PRS 000019 EXTERNAL RETAINING RING 28z 1 10 PDK 000151 NYLON WASH...

Page 28: ...AP SCREW M5x10 1 31 SRB 000153 HEX SOCKET HEAD CAP SCREW M8x25 4 32 SRB 000115 HEX SOCKET HEAD CAP SCREW M6x25 3 33 KRP 0473 01 01 01 1 MAIN BODY 1 34 LST 0400 01 01 03 0 GLUED BAR 1 35 LST 0473 01 01 02 0 PRESSING BAR 1 36 NKR 000016 HEX NUT M5 4 37 PDK 000017 ROUND WASHER 5 3 5 38 SPR 000043 SPRING 1 6x8x14 5 4 39 WKR 000077 HEX SOCKET SET SCREW WITH FLAT POINT M5x16 4 40 TLJ 000014 SLIDE SLEEVE...

Page 29: ...R L D3XS R L Operator s Manual 29 10 9 8 2 24 42 37 60 56 62 64 28 27 31 25 3 23 4 1 6 55 47 26 49 63 48 11 50 30 57 32 15 59 66 26 58 14 19 61 65 13 7 22 16 5 20 18 21 17 21 43 33 12 38 35 25 44 46 52 29 53 34 54 36 51 40 ...

Page 30: ...WASHER 4 3 2 20 WKR 000458 SCREW FOR PLASTIC 2 2x8 2 21 WKR 000183 CROSS RECESSED PAN HEAD SCREW M4x10 4 22 WPS 000054 KEY 6x6x20 1 23 KLK 000013 SPRING DOWEL PIN 4x16 1 24 TBL 0202 00 30 00 0 GEAR LABEL 1 25 PDK 000045 SPRING WASHER 5 1 5 26 PDK 000046 SPRING WASHER 6 1 2 27 WKR 000180 CROSS RECESSED PAN HEAD SCREW M3x5 2 28 SRB 000254 HEX SOCKET HEAD CAP SCREW M4x10 1 29 SRB 000094 HEX SOCKET HE...

Page 31: ...AL INPUT GEAR z47 m 1 m 17 1 54 LOZ 000071 BALL BEARING 8x24x8 1 55 KNC 0234 00 10 00 0 COOLANT COUPLING 1 56 KRP 0400 02 02 01 1 GEARCASE 1 57 WRZ 0400 02 02 02 0 SPINDLE 1 58 KLK 000045 DOWEL PIN 5n6x12 1 59 PRS 000024 EXTERNAL RETAINING RING 35z 1 60 PRS 000035 INTERNAL RETAINING RING 62w 1 61 PRS 000077 SEAL 35x55x10 1 62 PRS 000081 SEAL 35x56x12 1 63 WKR 000450 CROSS RECESSED PAN HEAD SCREW M...

Page 32: ... responsibility that product D3X R L Drilling Machine with Electromagnetic Base D3XS R L Drilling Machine with Electromagnetic Base which the declaration applies to is in accordance with the following standards EN 50144 1 EN 55014 and satisfies safety regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Bialystok 29 January 2013 ___________________________ Marek Siergiej Chairman ...

Page 33: ... runout Slider to base travel perpendicularity Spindle axis to base perpendicularity Base holding force surface with the minimum thickness of 22 mm and roughness Ra 1 25 Electric test Type of test Result Name of tester Test with sinusoidal voltage voltage 1000 V frequency 50 Hz Date Resistance of the protective circuit Ω Signature Quality control Adjustments inspections Quality control ...

Page 34: ...l and workmanship under normal use for a period of 12 months from date of sale This warranty does not cover tools and damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 02 15 May 2014 WE RESERVE THE RIGHT TO MAKE CORRECTIONS AND MODIFICATIONS IN THIS MANUA...

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