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ABM-28

ABM-

28 Operator’s Manual

25

6. SPARE AND WEARING PARTS

Name

Number

Milling head (includes fixing screws,
screwdriver, and grease; 7 inserts required)

GLW-000013

Cutting insert (sold 10 per box)

PLY-000282

Fixing screw for inserts

SRB-000311

T15P torx screwdriver for fixing screws

WKT-000005

Grease for screws (5 g, 0.17 oz)

SMR-000005

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Summary of Contents for ABM-28

Page 1: ...tools of innovation 15335 E Fremont Drive Centennial CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL A AB BM M 2 28 8 Auto Feed Beveling Machine for Plate Edges ...

Page 2: ...port for beveling 36 70 mm plates at 0 to 60 18 4 2 Support for beveling 36 70 mm plates at 0 to 60 18 4 3 1 2 m 47 guide track 19 4 4 Support for J beveling 20 70 mm plates 19 4 5 Clamp for 36 70 mm plates 20 4 6 Track clamp for 36 70 mm plates 20 4 7 Clad removal attachment 21 4 8 Clamp of clad removal attachment for 36 80 mm and 81 127 mm plates 23 4 9 Track clamp of clad removal attachment for...

Page 3: ...ding facing at 0 The feed is performed automatically after starting the machine Accessories allow beveling of 36 70 mm 1 38 2 76 thick plates at the angle set in the entire range from 0 to 60 including facing or from 0 to 60 It is also possible to establish J bevels in 20 70 mm 0 79 2 76 thick plates and to remove clad of up to 5 mm 0 2 depth from plates with a thickness of up to 127 mm 5 1 2 Tech...

Page 4: ... width 110 mm 4 33 Weight 78 5 kg 173 lbs The plate and the guide must be well fixed and the machine must be balanced Fig 1 Bevel dimensions maximum bevel width depending on the angle 1 3 Design The ABM 28 beveling machine consists of a milling unit milling unit support guide a carriage for moving the milling unit along the guide two clamps for fixing a plate and three track clamps for positioning...

Page 5: ...r ON switch Bevel depth adjusting lever Milling head Bevel depth lock lever Bevel depth indicator Bevel angle lock lever Protective screw Protective screw Bevel angle scale Adjusting screw Bevel depth scale A A Carrying handle Clamping lever Clamping rod Bevel angle lock lever Chip guard Spindle lock button Motor OFF switch Overload lamp Chip container Container handle Container bracket Handles ...

Page 6: ... plates 3 units Milling unit support for beveling 10 35 mm 0 39 1 38 plates at 60 to 60 1 unit Milling unit includes milling head with 7 cutting inserts 1 unit Chip container 1 unit Tool container 1 unit 4 mm hex wrench 1 unit 5 mm hex wrench 1 unit 6 mm hex wrench 1 unit 8 mm hex wrench 1 unit 13 17 mm flat wrench 1 unit T15P torx screwdriver 1 unit Nut spring washer and round washer for installi...

Page 7: ...chine near flammable liquids or gases or in explosive environments 13 Use only tools specified in this Operator s Manual 14 Never use cutting inserts that are dull or damaged 15 Install the cutting inserts and milling head securely Remove adjusting keys and wrenches from the work area before connecting the cord to the power source 16 If the cutting edge of an insert is worn rotate the insert in th...

Page 8: ...achine and install remove parts and tools only when the machine is unplugged from the power source 24 Repair only in a service center appointed by the seller 25 If the machine falls from any height is wet or has any other damage that could affect the technical state of the machine stop the operation and immediately send the machine to the service center for inspection and repair ...

Page 9: ...tive screws 1 and 2 at the both ends of the guide and position the guide using track clamps in such a way to align the track clamps with respective surfaces of the guide and plate Fix the track clamps using levers 3 4 5 and tighten the clamp screws by rotating the clamping rods 6 7 To adjust the pressing force of the track clamps depending on the plate thickness use the adjusting screws 8 which ca...

Page 10: ...ion the milling unit support on the screws 10 in the shown order place the washers under the nuts 11 and tighten the nuts using the 13 mm flat wrench Set the lever 1 in the position as in Fig 4 insert the milling unit horizontally into the support 2 and lock the bevel depth lock lever 3 If the plate is to be machined at a positive angle from the top set the chip container on the brackets 4 Fig 4 I...

Page 11: ...5 rotate the milling unit in such a way to set a proper bevel angle on the scale 6 and then lock the levers 4 and 5 Start beveling with the milling head retracted as far as possible especially when milling at the angle of 0 Proceed with caution if the milling unit is inclined at a high negative angle In such a case when readjusting the milling head penetration near the maximal retraction hold the ...

Page 12: ...ck clamps positioned as close to the current position of the carriage as possible When the carriage approaches the track clamp relocate the track clamp to the other side of the carriage Establish bevels in several passes and not exceed 4 mm 0 16 of the milling head penetration d Fig 1 in a single pass When the carriage reaches the plate end either toggle the switch 5 to the opposite travel directi...

Page 13: ... button 6 If the carriage stops as a result of reaching one of the protective screws set the switch 5 to the opposite travel direction before restarting Operating near the overload with the overload lamp flashing is allowed however never allow the motor temperature to exceed 85 C 185 F because this can lead to damage of the motor windings After every hour of operating under full load stop the moto...

Page 14: ...Next loosen the bevel depth lock lever 1 Fig 7 set the lever 2 in the position shown in the figure and then remove the milling unit 3 Fig 7 Removing the milling unit Next unscrew the set screw in the manner shown in Fig 8 remove the insert and clean the socket Next rotate the insert by 90 and install again or replace with a new one if all four edges are worn securing with the set screw Fig 8 Repla...

Page 15: ...he cable connecting the milling unit to the carriage Remove the milling unit in the manner shown in Fig 7 hold the spindle lock button and use 5 mm hex wrench to loosen the screw Fig 9 Then release the lock button and remove the head Install in reverse order Fig 9 Replacing the milling head Fixing screw Spindle lock button ...

Page 16: ...d remove the installed support 2 Before installing the support for beveling 36 70 mm thick plates at the angle of 0 to 60 loosen two screws 3 using the 4 mm hex wrench and set the indicator to the thickness of the plate to be machined Position the milling unit support on the screws 4 in the shown order place the washers under the nuts 1 and tighten the nuts afterward Fig 10 Replacing the milling h...

Page 17: ... as shown in Fig 11 using the standard milling head Then replace the milling head to a special R6 or R8 milling head for J beveling During J beveling the carriage must travel to the left which will reduce vibrations increase the life of the cutting inserts and improve the quality of the surface When performing multiple passes before every next pass place the carriage again on the right side of the...

Page 18: ...ABM 28 Operator s Manual 18 4 ACCESSORIES 4 1 Support for beveling 36 70 mm plates at 0 to 60 4 2 Support for beveling 36 70 mm plates at 0 to 60 Part number WSP 0518 04 00 00 0 Part number WSP 0518 05 00 00 0 ...

Page 19: ...ired GLW 0518 07 03 00 0 Cutting insert for J beveling R6 milling head PLY 000422 J beveling R8 milling head with fixing screw SRB 000284 and retaining ring PRS 000006 without cutting inserts 5 required GLW 0518 07 04 00 0 Cutting insert for J beveling R8 milling head PLY 000424 Part number ZSP 0518 13 00 00 0 Part number ZST 0518 07 00 00 0 includes milling unit support for J beveling WSP 0518 07...

Page 20: ...ABM 28 ABM 28 Operator s Manual 20 4 5 Clamp for 36 70 mm plates 4 6 Track clamp for 36 70 mm plates Part number ZCS 0152 99 01 00 0 2 required Part number UST 0152 15 01 00 1 3 required ...

Page 21: ...ng the track clamps of the attachment Then position the support on the screws placing the washers in the order shown in Fig 12 and tighten the nuts using the 13 mm flat wrench Set the depth adjusting lever in the position shown in the figure and vertically insert the milling unit into the support Set the chip container on the support Part number ZST 0518 09 00 00 0 includes milling unit support fo...

Page 22: ...nd the milling unit shift knob to set a proper milling depth and width Lock this position using lock levers Operate by traveling the carriage from left to right Fig 13 Adjusting the milling depth and width Depth adjusting lever Milling unit shift knob Milling unit shift lock lever Depth lock lever ...

Page 23: ...36 80 mm and 81 127 mm plates 4 9 Track clamp of clad removal attachment for 36 80 mm and 81 127 mm plates Part number ZCS 0518 08 02 00 0 2 required Part number ZCS 0518 08 02 00 1 2 required Part number UST 0518 11 00 00 1 3 required Part number UST 0518 11 00 00 2 3 required ...

Page 24: ...ABM 28 ABM 28 Operator s Manual 24 5 WIRING DIAGRAM ...

Page 25: ... Number Milling head includes fixing screws screwdriver and grease 7 inserts required GLW 000013 Cutting insert sold 10 per box PLY 000282 Fixing screw for inserts SRB 000311 T15P torx screwdriver for fixing screws WKT 000005 Grease for screws 5 g 0 17 oz SMR 000005 ...

Page 26: ...00 0 MILLING UNIT ASSY 1 4 ZCS 0152 99 00 00 0 CLAMP FOR 10 35 MM THICK PLATES ASSY 2 5 UST 0152 99 02 00 0 TRACK CLAMP FOR 10 35 MM THICK PLATES ASSY 3 6 ZSP 0518 13 00 00 0 GUIDE SEGMENT ASSY 1 7 PJM 0518 06 00 00 0 CHIPS CONTAINER ASSY 1 SKR 0518 12 00 00 0 WOODEN BOX ASSY 1 KLC 000040 13 17 FLAT KEY 1 KLC 000007 4 MM HEX WRENCH 1 KLC 000008 5 MM HEX WRENCH 1 KLC 000009 6 MM HEX WRENCH 1 KLC 00...

Page 27: ... 21 20 94 62 63 64 91 18 78 71 72 74 45 43 28 26 23 56 42 50 57 41 44 70 17 16 9 8 10 12 11 13 14 88 87 15 89 90 53 40 55 54 22 68 59 75 81 79 76 48 80 52 47 77 73 66 67 46 61 65 51 60 58 49 82 83 69 84 24 35 33 25 32 34 30 29 36 37 38 6 4 5 97 98 100 102 99 101 ...

Page 28: ... 25 PKT 000013 TRAVEL DIRECTION SWITCH 1 26 WKR 000197 CROSS RECESSED PAN HEAD SCREW M5x16 4 27 GNZ 000023 SOCKET 16A 1 28 WZK 0152 01 09 05 0 EMERGENCY SWITCH WITH WIRES 1 29 ZLP 000011 KNOB PLUG fi20 1 30 PKT 000022 POTENTIOMETER KNOB fi20 1 32 WKL 0152 01 09 10 0 POTENTIOMETER BRAKING INSERT 1 33 OBD 0152 01 09 01 1 CARRIAGE HOUSING 1 34 NPD 000004 DUAL PUSHBUTTON DRIVE M22 1 35 WKR 000379 PAN ...

Page 29: ...LDER 1 72 SRB 000118 HEX SOCKET BOLT M6x30 1 73 SRB 000155 HEX SOCKET BOLT M8x30 2 74 LOZ 000092 DOUBLE ROW ANGULAR BALL BEARING 15x35x15 9 2 75 WLK 0152 01 01 04 0 THRUST BEARING SHAFT 2 76 AMR 0152 01 03 00 1 SHOCK ABSORBER ASSY 1 77 SLZ 0152 01 03 02 1 SHOCK ABSORBER SLIP 1 78 SPR 0130 20 07 00 0 SPRING 1 5x10x15 3 79 KLK 000096 PIN 5n6x22 2 80 KRP 0152 01 03 01 1 SHOCK ABSORBER BODY 1 81 SRB 0...

Page 30: ...182 181 180 176 168 178 154 169 163 166 153 175 162 167 165 171 160 152 157 158 151 161 164 150 159 131 149 132 148 133 134 147 143 146 139 140 138 141 145 144 128 130 127 126 129 106 125 124 105 114 113 109 112 103 104 108 120 121 123 177 174 172 155 156 137 117 110 136 115 108 135 107 111 142 116 118 119 179 173 170 182 181 180 176 168 178 154 169 163 166 153 175 162 167 165 171 160 152 157 158 ...

Page 31: ...VING RING ASSY 1 124 WKR 0152 02 02 07 0 SPECIAL SCREW M8x12 3 125 WKR 0152 02 02 06 0 SPECIAL SCREW M6x16 3 126 PRS 000232 SEAL O RING 77x3 1 127 SRB 000148 HEX SOCKET BOLT M8x20 4 128 PDK 000051 SPRING WASHER 8 2 4 129 KRK 000009 PLUG 1 4 1 130 KRP 0518 02 01 20 0 MILLING HEAD BODY WELDED 1 131 WKR 000155 CROSS RECESSED COUNTERSUNK HEAD SCREW M5x10 1 132 PLY 0152 02 02 04 1 MILLING HEAD LOCK PLA...

Page 32: ...4x6 1 163 PDK 000065 EXTERNAL TOOTH LOCK WASHER 8 4 1 164 SRB 000349 DRAWBOLT M5x165 3 165 WNT 000008 FAN 1 166 OSL 000184 FAN COVER 1 167 WKR 000467 SELF TAPPING SCREW M4x12 3 168 OSL 0518 02 02 02 0 MAIN MOTOR COVER ASSY 1 169 WKR 000193 CROSS RECESSED PAN HEAD SCREW M4x8 2 170 NKR 000036 LOW HEX NUT M8 1 171 PWD 0518 02 04 00 0 MAIN MOTOR CABLE ASSY 1 172 DLW 000007 CABLE GLAND WITH STRAIN RELI...

Page 33: ...nsibility that ABM 28 Auto Feed Beveling Machine for Plate Edges is manufactured in accordance with the following standard EN 60204 1 and satisfies safety regulations of the guidelines 2006 95 EC 2006 42 EC Person authorized to compile the technical file Marek Siergiej ul Elewatorska 23 1 15 620 Białystok Bialystok 16 November 2012 ___________________________ Marek Siergiej CEO ...

Page 34: ...hip under normal use for a period of 12 months from the date of sale This warranty does not cover cutting inserts as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 14 30 November 2018 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT ...

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