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Operating instructions PL2085 charging station 

Page 9 

10.12.2007 

 

3.3.4  Connecting the cables to the charging station 

It is imperative that all general safety instructions are observed (Chapter 1.3; Page 3).   

It is imperative that the connection sequence described in this Chapter is observed, as this is the only way in which 
correct commissioning can be guaranteed 

The following sequence of procedures must be adhered to without fail when connecting the charging station: 

 

Remove cover from terminals 

 

Make holes in ring seals (supplied) and slide over each round cable 

 

Connect battery cables to the terminal pairs on the charging station marked with the battery symbol (1-8).  A pair of 
terminals (+ und –) is planned for each battery cable.  It is imperative that correct polarity is observed.  The middle 
terminal pair is intended for the module. 

 

Connect module cables to the middle terminal pair on the charging station - marked with the module symbol.  
Observe correct polarity. 

 

Place ring seal in the half-cup in the charging station housing. 

 

Screw terminal cover back on  

 

Now the batteries can be connected for charging. 

 

Tip: It is very helpful if the battery cables are marked at the end of the wire with the number of the relevant charging 
station channel 

3.3.5  Removal 

Removal should be carried out in reverse order of installation as described above.  First disconnect all the batteries.  
Then the modules must be separated from the control unit.  In order to avoid sparking, this must be carried out at night or 
with the modules covered. 

3.4  Safety measures 

3.4.1  Flammability 

The charging station consists exclusively of non-flammable and self-extinguishing materials.  A fire cannot be started 
even in situations where an unforeseen fault occurs provided no flammable substances are stored in the immediate 
vicinity of the charging station and the charging station is mounted on a fireproof surface. 

3.4.2  Precision protection against surge voltage 

Lightning protection was not provided in this charging station for reasons of cost and space.  Lightning protection must be 
carried out when the equipment is installed and must be adapted to local conditions.  Measures have, however, been 
taken to compensate for excess voltages in the atmosphere.  The latter protection is adequate for this application. 

3.4.3  Single and double errors 

The charging equipment has reverse battery, open circuit and short circuit protection at all inputs and outputs.  The 
battery output is also protected from overcharge.  In addition the MPP-Tracking system prevents input overload. 

Suitable measures – mainly electronic – protect the charging station from single errors (e.g. reverse battery polarity 
reversal, module polarity reversal etc.). 

However some double errors can lead to destruction of the control unit and components connected to it (batteries, 
modules): 

  reversed poles module at a battery output 

  an incorrect source (mains supply with 230V) at the solar input 

Summary of Contents for PL2085

Page 1: ...User s and Installer s Manual Charging Station for Photovoltaic Systems PL2085 704 937 07 50 PHOTOVOLTAIK PHOTOVOLTAIC PHOTOVOLTAIQUE FOTOVOLTAICA EN...

Page 2: ...5 Charging in order of priority 6 2 2 6 Ampere hour meter 6 2 2 7 Rotary switch 6 2 2 8 Display 7 2 2 9 System voltage 7 3 Installation 7 3 1 Precautionary measures 7 3 2 Choice of location for instal...

Page 3: ...g all work Photovoltaic modules generate electricity when they admit light The voltage is at its full level even with a low incidence of light so exercise care when working and take appropriate safety...

Page 4: ...ng station The batteries are charged as quickly as possible and also economically in order of priority according to when they were connected and using the latest charging process In addition an MPP Tr...

Page 5: ...gh energy is available and this battery is next in line as far as priority is concerned the charging station starts charging an intact empty battery once it has been connected with up to 5A first thir...

Page 6: ...on to about 35mA In this mode the charging station draws its supply from a battery connected to it This is necessary in order that important data such as the priorities and charging phases of the batt...

Page 7: ...odation National Electric Code with Article 690 3 2 Choice of location for installation Ideally the charging station should be installed in the same well ventilated room as the batteries minimum clear...

Page 8: ...arking will occur Only use properly insulated tools Never touch bare lead ends Insulate immediately every bare lead end that is not going to be connected straight away Only carry out installation work...

Page 9: ...the batteries Then the modules must be separated from the control unit In order to avoid sparking this must be carried out at night or with the modules covered 3 4 Safety measures 3 4 1 Flammability...

Page 10: ...ging station is charging the batteries but that no battery was selected for further information 4 1 2 Description of second line of display The charging and error states of the 8 channels are indicate...

Page 11: ...ary switch is not set to CHARGE STOP The battery that was connected first has priority and is charged first If the display shows a full unchanging battery symbol this means that this battery has finis...

Page 12: ...ted against destruction by a variety of measures Nevertheless great care should be taken to ensure that the charging station is operated correctly Some of the malfunctions are signalled by the display...

Page 13: ...f notification of the fault is provided immediately after it is discovered Legal guarantee claims are to be directed to the seller The seller must be informed before legal guarantee claims are process...

Page 14: ...704937...

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