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Stealth Emerald SC-09WGLD-HP230, Service Manual

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Stealth Emerald SC-09WGLD-HP230 Service Manual Download Page 46

Service Manual

(2) IPM Protection, Out-of-step Fault, Compressor Phase Overcurrent (AP1 below refers to the outdoor control

panel)

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46

Summary of Contents for Emerald SC-09WGLD-HP230

Page 1: ...Service Manual SC 09ZGLD HP230 SC 09WGLD HP230 SC 12ZGLD HP230 SC 12WGLD HP230 1...

Page 2: ...ted Diagram 21 25 6 Function and Control 26 5HPRWH RQWUROOHU QWURGXFWLRQ 27 29 ULHI HVFULSWLRQ RI 0RGHV DQG XQFWLRQV 30 36 Part Installation and Maintenance 37 7 Notes for Installation and Maintenance...

Page 3: ...d Parts List 62 10 1 Indoor Unit 62 2XWGRRU 8QLW 75 11 Removal Procedure 81 5HPRYDO 3URFHGXUH RI QGRRU 8QLW 81 5HPRYDO 3URFHGXUH RI 2XWGRRU 8QLW 86 Appendix 90 SSHQGL 5HIHUHQFH 6KHHW RI HOVLXV DQG DKU...

Page 4: ...Service Manual Part Technical Information Indoor Unit Outdoor Unit SC 09ZGLD HP230 SC 09WGLD HP230 SC 12ZGLD HP230 SC 12WGLD HP230 Remote Controller 1 4...

Page 5: ...0 78 SEER 23 00 63 10 50 Application Area yd2 14 35 21 53 Indoor Unit 0RGHO RI LQGRRU XQLW QGRRU 8QLW 3URGXFW RGH SC 09WGLD HP230 GWH09QC D3DNB2D I LCLH WH09QC D3D CB419N04300 G NB4D I LCLH CB432N0110...

Page 6: ...rpm 900 900 2XWSXW RI DQ 0RWRU W 30 30 DQ 0RWRU 5 A DQ 0RWRU DSDFLWRU LU ORZ 9ROXPH RI 2XWGRRU 8QLW 0 1059 1059 DQ 7 SH LDO RZ LDO RZ DQ LDPHWHU LQFK HIURVWLQJ 0HWKRG XWRPDWLF HIURVWLQJ Climate Type T...

Page 7: ...R WX K W 13 00 COP WX K W 11 82 SEER 22 00 63 10 10 Application Area yd2 19 14 28 70 Indoor Unit 0RGHO RI LQGRRU XQLW SC 12WGLD HP230 QGRRU 8QLW 3URGXFW RGH CB419N04500 CB432N01400 CB434N00500 DQ 7 SH...

Page 8: ...rpm 900 900 2XWSXW RI DQ 0RWRU W 30 30 DQ 0RWRU 5 A DQ 0RWRU DSDFLWRU LU ORZ 9ROXPH RI 2XWGRRU 8QLW 0 1177 1177 DQ 7 SH LDO RZ LDO RZ DQ LDPHWHU LQFK HIURVWLQJ 0HWKRG XWRPDWLF HIURVWLQJ Climate Type T...

Page 9: ...230V 240V 220V 230V 240V 0 1 0 1 89 91 93 95 97 99 100 102 109 4 5 14 23 32 104 106 108 100 105 95 90 85 80 75 70 65 60 55 50 3 110 100 90 80 70 60 50 40 3 0 0 41 44 6 50 2 DB70 F WB60 F DB19 94 F WB...

Page 10: ...WLRQ rps Indoor 2XWGRRU P MPa 7 7 70 60 19 94 19 04 09K 2 5 2 8 in 167 181 4 RXW a in 33 8 37 4 RXW a 6XSHU LJK LJK 65 70 60 19 94 19 04 12K 2 5 2 8 in 167 181 4 RXW a in 33 8 37 4 RXW a 6XSHU LJK LJK...

Page 11: ...Service Manual 3 Outline Dimension Diagram 3 1 Indoor Unit 8QLW LQFK 33 1 4 8 2 9 11 3 8 4 2 3 7 1 4 21 1 3 2 1 6 2 1 6 1 3 8 1 3 8 5 3 2 7 11...

Page 12: ...Service Manual 3 2 Outdoor Unit 21 1 4 11 1 4 30 10 12 3 5 33 2 5 H MODEL H 09K 21 1 4 12K 23 1 3 8QLW LQFK 12...

Page 13: ...xpansion valve Strainer Capillary Accumlator Compressor RQQHFWLRQ SLSH VSHFL FDWLRQ LTXLG SLSH DV SLSH SC 09ZGLD HP230 SC 09WGLD HP230 Indoor unit Outdoor unit COOLING HEATING 4 Way valve Discharge Su...

Page 14: ...IDQ VSHHG DQG WKH VZLQJ DQJOH RI KRUL RQWDO ORYHU IRU WKLV PRGHO SC 09WGLD HP230 SC 12WGLD HP230 67 33 1 3 2 7 50 1 9 325 725 1 02725 803 3 0 1 2 5 1 1 1 20 0 18 1 1 7 8 20 287 211 725 3 5 02725 287 2...

Page 15: ...FRPSRQHQW DQG WHUPLQDO ZKHQ WKH PDFKLQH LV UXQQLQJ VWRSSLQJ RU KDV EHHQ SRZHUHG RII IRU OHVV WKDQ PLQXWHV WR SUHYHQW HOHFWULF VKRFN 51 1 2 7 50 1 7 9 8 203 203 9 203 8 3 16 21 9 9 7521 1 9 1 E 1 8 208...

Page 16: ...XWUDO ZLUH 2 DC fan 3 Up down swing 3 XWR EXWWRQ 4 HIW ULJKW VZLQJ 5 Interface of wired controller 6 Interface of wired controller 7 Display interface 8 XPSHU LQWHUIDFH 9 Relay 10 Relay 11 XVH 12 Piez...

Page 17: ...Service Manual 2 1 3 4 5 6 8 7 9 10 11 12 13 14 15 Top view Bottom view SC 09WGLD HP230 SC 12ZGLD HP230 17...

Page 18: ...ool mode XWR PRGH Operation mode I feel Note IWHU SXWWLQJ WKURXJK WKH SRZHU WKH DLU FRQGLWLRQHU ZLOO JLYH RXW D VRXQG 2SHUDWLRQ LQGLFWRU LV 21 UHG LQGLFDWRU IWHU WKDW RX FDQ RSHUDWH WKH DLU FRQGLWLRQH...

Page 19: ...GRRU DPELHQW WHPSHUDWXUH 6HW WHPSHUDWXUH UDQJH IURP UHPRWH FRQWUROOHU a 60 8 86 0O DQ VSHHG DXWR ORZ VSHHG PHGLXP VSHHG KLJK VSHHG 5 TURBO button 8QGHU 22 RU 7 PRGH SUHVV WKLV EXWWRQ WR WXUQ WR TXLFN...

Page 20: ...ZLOO VWRS EOLQNLQJ LFRQ UHVXPHV GLVSOD LQJ DQFHO 7 0 5 21 8QGHU WKH FRQGLWLRQ WKDW 7 0 5 21 LV VWDUWHG XS SUHVV 7 0 5 21 EXWWRQ WR FDQFHO LW 7 0 5 2 EXWWRQ 7 0 5 2 EXWWRQ FDQ VHW WKH WLPH IRU WLPHU R...

Page 21: ...8QGHU HQHUJ VDYLQJ IXQFWLRQ VHW WHPSHUDWXUH FDQ W EH DGMXVWHG 3UHVV 785 2 EXWWRQ DQG WKH UHPRWH FRQWUROOHU ZRQ W VHQG VLJQDO 6OHHS IXQFWLRQ DQG HQHUJ VDYLQJ IXQFWLRQ FDQ W RSHUDWH DW WKH VDPH WLPH I...

Page 22: ...RQGLWLRQ PELHQW WHPSHUDWXUH LV 7DPE 7FRPSHQVDWLRQ IRU KHDW SXPS XQLW DQG 7DPE IRU FRROLQJ RQO XQLW I WKHUH V IHHO IXQFWLRQ 7FRPSHQVDWLRQ LV 2WKHUV DUH VDPH DV DERYH 5 Fan mode 8QGHU WKLV PRGH LQGRRU I...

Page 23: ...WLOO LQ VWDQGE PRGH DIWHU QLVKLQJ UHIULJHUDQW UHF FOLQJ LI WKH XQLW LV LQ 21 VWDWXV EHIRUH UHIULJHUDQW UHF FOLQJ LW ZLOO VWLOO UXQ LQ RULJLQDO RSHUDWLRQ PRGH 11 Ambient temperature display control mod...

Page 24: ...ses of cooling operation I WKH FRPSUHVVRU LV VKXW GRZQ DQG 7VHWXS 7LQGRRU DPELHQW WHPSHUDWXUH TFRROLQJ LQGRRU DPELHQW WHPSHUDWXUH FRPSHQVDWLRQ VWDUW XS WKH PDFKLQH IRU FRROLQJ WKH FRROLQJ RSHUDWLRQ ZL...

Page 25: ...FRPSUHVVRU LV VZLWFKHG RQ 2 Defrosting D HIURVWLQJ VWDUWV WKH FRPSUHVVRU LV VKXW GRZQ DQG UHVWDUWV LW DIWHU VHFRQG GHOD E HIURVWLQJ HQGV WKH FRPSUHVVRU VWRSV WKHQ VWDUWV LW DIWHU VHFRQG GHOD 2 Outer F...

Page 26: ...EH VWDUWHG DQG VKRXOG EH VWRSSHG WR WUHDW DFFRUGLQJ WR WKH RYHUORDG SURWHFWLRQ OHDU WKH WURXEOH DW WKH PRGH RI SRZHU WXUQ RII KHDWLQJ DQG WKH SURWHFWLRQ WLPHV DUH QRW FRXQWHG 2 Frequency limited I 7...

Page 27: ...WHPSHUDWXUH DW QRUPDO VSHHG GXULQJ GLVFKDUJLQJ RX VKRXOG OLPLW WKH IUHTXHQF UDLVLQJ RI compressor 3 Reducing frequency at normal speed and stopping machine I 7IUHTXHQF UHGXFLQJ WHPSHUDWXUH DW QRUPDO V...

Page 28: ...H FRPSUHVVRU IUHTXHQF E UHGXFLQJ V WLOO WKH ORZHU OLPLW IWHU LW ZDV UXQQLQJ V DW WKH ORZHU OLPLW LI 7 IUHTXHQF UHGXFLQJ WHPSHUDWXUH DW QRUPDO VSHHG RI PRGXOH 7 0RGXOH RX VKRXOG VWRS WKH PDFKLQH IRU PR...

Page 29: ...IRXU ZD YDOYH UHYHUVLRQ DEQRUPLW QG WKHQ LW FDQ UXQ LI VWRS WKH UHYHUVLRQ DEQRUPLW SURWHFWLRQ IRU IRXU ZD YDOYH PLQ DQG LI LW VWLOO FDQ W UXQ ZKHQ WKH UHYHUVLRQ DEQRUPLW SURWHFWLRQ IRU IRXU ZD YDOYH K...

Page 30: ...SHUDWLRQ KHQ 7RXWGRRU DPE WKH HOHFWULF KHDWLQJ RI FKDVVLV ZLOO NHHS RULJLQDO VWDWXV OHFWULF HDWLQJ XQFWLRQ RI RPSUHVVRU KHQ 7RXWGRRU DPE FRPSUHVVRU VWRSV RSHUDWLRQ ZKLOH WKH HOHFWULF KHDWLQJ RI FRPSUH...

Page 31: ...ly grounded The grounding wire can t be used for other purposes 6 Must apply protective accessories such as protective boards cable cross loop and wire clip 7 The live wire neutral wire and grounding...

Page 32: ...robe 7 Electronic leakage detector 10 Pipe pliers pipe cutter 2 Screw driver 5 Universal meter 8 Vacuum pump 11 Pipe expander pipe bender 3 Impact drill drill head electric drill 6 Torque wrench open...

Page 33: ...east 11 4 5 At least 118 At least 78 3 5 6SDFH WR WKH RRU 6SDFH WR WKH REVWUXFWLRQ 6SDFH WR WKH REVWUXFWLRQ 6SDFH WR WKH REVWUXFWLRQ 6SDFH WR WKH FHLOLQJ 6SDFH WR WKH REVWUXFWLRQ 6SDFH WR WKH REVWUXFW...

Page 34: ...it Make the bound pipes pass through the wall hole and then connect outdoor unit Neaten the pipes Vacuum pumping and leakage detection Check after installation and test operation Finish installation N...

Page 35: ...QJ GHYLFH E D SURIHVVLRQDO 3OHDVH PDNH VXUH LW LV DOZD V JURXQGHG HIIHFWLYHO RWKHUZLVH LW PD FDXVH HOHFWULF VKRFN 7KH HOORZ JUHHQ ZLUH LQ DLU FRQGLWLRQHU LV JURXQGLQJ ZLUH ZKLFK FDQ W EH XVHG IRU RWKH...

Page 36: ...KRRVH WKH SRVLWLRQ RI SLSLQJ KROH DFFRUGLQJ WR WKH GLUHFWLRQ RI RXWOHW SLSH 7KH SRVLWLRQ RI SLSLQJ KROH VKRXOG EH D OLWWOH ORZHU WKDQ WKH ZDOO PRXQWHG IUDPH V VKRZ LQ LJ 5 Connect the Pipe of Indoor U...

Page 37: ...H EDQG V VKRZ LQ LJ 5HVHUYH D FHUWDLQ OHQJWK RI GUDLQ KRVH DQG SRZHU FRUG IRU LQVWDOODWLRQ ZKHQ ELQGLQJ WKHP KHQ ELQGLQJ WR D FHUWDLQ GHJUHH VHSDUDWH WKH LQGRRU SRZHU DQG WKHQ VHSDUDWH WKH GUDLQ KRVH...

Page 38: ...QQHFWLRQ ZLUH DQG SRZHU FRUG WR WKH ZLULQJ WHUPLQDO WKHP ZLWK VFUHZV V VKRZ LQ LJ 6 Neaten the Pipes 7KH SLSHV VKRXOG EH SODFHG DORQJ WKH ZDOO EHQW UHDVRQDEO DQG KLGGHQ SRVVLEO 0LQ VHPLGLDPHWHU RI EHQ...

Page 39: ...YH WKH YDOYH FDSV RQ WKH OLTXLG YDOYH DQG JDV YDOYH DQG WKH QXW RI UHIULJHUDQW FKDUJLQJ YHQW RQQHFW WKH FKDUJLQJ KRVH RI SLH RPHWHU WR WKH UHIULJHUDQW FKDUJLQJ YHQW RI JDV YDOYH DQG WKHQ FRQQHFW WKH R...

Page 40: ...hort circuit Outdoor ambient sensor open or short circuit Indoor tube sensor open or short circuit Indoor ambient sensor open or short circuit Indoor unit and outdoor unit doesn t match Jumper cap mal...

Page 41: ...d or poorly contacted Insert the temperature sensor tightly yes Is malfunction eliminated Is there short circuit due to trip over of the parts Make the parts upright yes Is malfunction eliminated Repl...

Page 42: ...rn on the unit again measure whether the output voltage on control terminal for PG motor is more than 50V within 1 min after the louvers are opened no yes yes Is the motor started up no Is malfunction...

Page 43: ...Service Manual 3 Malfunction of Protection of Jumper Cap C5 43...

Page 44: ...th display board Main board of IDU matches with that of ODU Communication cord is damaged Replace IDU s main board Malfunction eliminated End Connect the line according to wiring diagram Match correct...

Page 45: ...it on control panel AP1 Replace the control panel AP1 Measure the AC voltage between terminalL andN on wiring board XT power supply Voltage within 210VAC 250VAC Shut down the power and repair the powe...

Page 46: ...KH FRQQHFWLRQ LQ FRUUHFW RUGHU V WKH YROWDJH LQSXW RI WKH PDFKLQH ZLWKLQ QRUPDO UDQJH 8VH YROWPHWHU WR PHDVXUH WKH YROWDJH EHWZHHQ WHUPLQDO DQG 1 RQ WKH ZLULQJ ERDUG 7 V WKH FRPSUHVVRU FRLO UHVLVWDQFH...

Page 47: ...two ends of capacitor C2 until the voltage is lower than 20V Replace the capacitor C2 Then energize and start the unit Replace the control panel AP1 Take corrective actions according to Technical Ser...

Page 48: ...ction Is outdoor ambient temperature higher than 53 20 minutes after the complete unit is powered off Is heat dissipation of the indoor unit and outdoor unit abnormal Normal protection please operate...

Page 49: ...SSLQJ HQRXJK DXOW GLDJQRVLV SURFHVV Y N Y N N Y Y N Power on the unit Is stop time of the compressor longer than 3 minutes Restart it up after 3 minutes Does startup fail Are the wires for the compres...

Page 50: ...ted correctly Is connection sequence right Is the connection made in clockwise direction Connect the wires correctly Replace the control panel AP1 If the fault is eliminated Replace the compressor End...

Page 51: ...e complete unit is powered off Is the terminal FA for the electronic expansion valve connected correctly Connect the wires correctly Resistances between the first four pins close to the terminal hole...

Page 52: ...rcuit Replace it as per the wiring diagram and reconnect the wires If the fault is eliminated Remove the PFC capacitor and measure resistance between the two terminals Is the resistance around zero Th...

Page 53: ...ly before the failure occurs The AP1 voltage detection circuit is at fault Check wiring inside of the indoor and outdoor units Are wires broken Check the communication circuit of the outdoor unit If t...

Page 54: ...LRQ RI FRPSUHVVRU Compressor can t operate 5HIHU WR SRLQW RI PDLQWHQDQFH PHWKRG IRU details 9 3 Troubleshooting for Normal Malfunction 1 Air Conditioner Can t be Started Up 2 Poor Cooling Heating for...

Page 55: ...drain pipe UDSSLQJ LV QRW WLJKW DWHU OHDNLQJ IURP WKH SLSH FRQQHFWLRQ SODFH RI LQGRRU XQLW UDS LW DJDLQ DQG EXQGOH LW WLJKWO 5 Compressor Can t Operate 3RVVLEOH FDXVHV LVFULPLQDWLQJ PHWKRG DLU FRQGLWL...

Page 56: ...Service Manual 10 Exploded View and Parts List 10 1 Indoor Unit 56...

Page 57: ...RI HDULQJ 7651205102 1 11 YDSRUDWRU 6XSSRUW 24212174 1 12 YDSRUDWRU VV 01002000030 1 13 DOO 0RXQWLQJ UDPH 01252484 1 14 URVV ORZ DQ 10352056 1 15 DQ 0RWRU 1501246601 1 16 Connecting pipe clamp 2611216...

Page 58: ...I HDULQJ 7651205102 1 11 YDSRUDWRU 6XSSRUW 24212174 1 12 YDSRUDWRU VV 0100200003001 1 13 DOO 0RXQWLQJ UDPH 01252484 1 14 URVV ORZ DQ 10352056 1 15 DQ 0RWRU 1501246601 1 16 Connecting pipe clamp 261121...

Page 59: ...RI HDULQJ 7651205102 1 11 YDSRUDWRU 6XSSRUW 24212174 1 12 YDSRUDWRU VV 01002000030 1 13 DOO 0RXQWLQJ UDPH 01252484 1 14 URVV ORZ DQ 10352056 1 15 DQ 0RWRU 15012153 1 16 Connecting pipe clamp 26112164...

Page 60: ...U 6XSSRUW 24212174 24212174 1 12 YDSRUDWRU VV 01002000030 0100200003001 1 13 DOO 0RXQWLQJ UDPH 01252484 01252484 1 14 URVV ORZ DQ 10352056 10352056 1 15 DQ 0RWRU 15012153 15012153 1 16 Connecting pipe...

Page 61: ...ping screws re move it Remove the 2 screws fixing the cover of elec tric box Lift to remove the cover Loos en thewire and disconnect the terminal Lift to re move the electric box assy Loosen the screw...

Page 62: ...Service Manual Cooling and heating models 62...

Page 63: ...1 16 Cable Cross Plate 1 02123013P 02123013P 1 17 Cable Cross Plate 2 02123014P 02123014P 1 18 5LJKW 6LGH 3ODWH 0130306903 0130509901P 1 19 D 9DOYH VV 03073083 03015200098 1 20 D 9DOYH 430004032 4300...

Page 64: ...Step 5HPRYH OWHU DVVHPEO 5HPRYH KRUL RQWDO ORXYHU URQW SDQHO URQW case 5LJKW OWHU URRYH HIW OWHU 2SHQ WKH IURQW SDQHO 3XVK WKH OHIW OWHU DQG ULJKW OWHU XQWLO WKH DUH VHSDUDWH IURP WKH JURRYH RQ WKH I...

Page 65: ...VV LV GLIIHUHQW IRU GLIIHUHQW models RRVHQ WKH FRQQHFWLRQ FODVSV EHWZHHQ YHUWLFDO ORXYHU DQG ERWWRP FDVH WR UHPRYH YHUWLFDO ORXYHU RRVHQ WKH FRQQHFWLRQ FODVSV EHWZHHQ IURQW FDVH VXE DVV DQG ERWWRP FDV...

Page 66: ...H WKH ZLULQJ WHUPLQDOV RI PRWRU DQG stepping motor 5HPRYH WKH HOHFWULF ER DVV 7ZLVW RII WKH VFUHZV WKDW DUH ORFNLQJ HDFK OHDG ZLUH DQG URWDWH WKH HOHFWULF box assy 7ZLVW RII WKH VFUHZV WKDW DUH ORFNLQ...

Page 67: ...s 3XOO RXW WKH KROGHU IRU VRPH WHUPLQDOV DW UVW KROGHU LV QRW DYDLODEOH IRU VRPH ZLULQJ WHUPLQDO KROG WKH FRQQHFWRU DQG WKHQ SXOO WKH terminal circlip VRIW VKHDWK KROGHU connector Procedure Step 5HPRY...

Page 68: ...WKH FRQQHFWLRQ place of cross flow blade and motor lift WKH PRWRU DQG FURVV IORZ EODGH XSZDUGV WR UHPRYH WKHP 5HPRYH WKH EHDULQJ KROGHU VXE DVV 5HPRYH WKH VFUHZ LQJ VWHS PRWRU DQG WKHQ UHPRYH WKH VWH...

Page 69: ...roove Remove the panel Remove connection screws connecting the top cover plate with the front panel and the right side plate and then remove the top cover Remove connection screws between the front gr...

Page 70: ...e Steps Remove connection screws connecting the front panel with the chassis and the motor support and then remove the front panel Remove connection screws connecting the right side plate with the val...

Page 71: ...h wet cotton and unsolderthe 4 weld spots connecting the 4 way Valve Assy to take it out Note Refrig erant shouldbe discharged firstly Welding processshould be as quickly as possible and keepwrapping...

Page 72: ...33 8 1 57 58 57 2 14 81 80 6 27 36 35 6 2 59 60 59 15 82 83 82 4 28 37 38 37 4 3 61 62 60 8 16 84 85 84 2 29 39 40 39 2 4 63 62 6 17 86 87 86 30 41 42 41 5 64 65 64 4 18 88 89 87 8 31 43 44 42 8 6 66...

Page 73: ...the following steps XW WKH SLS RQ UP WKH SLSH OHQJWK DFFRUGLQJ WR WKH GLVWDQFH RI LQGRRU XQLW DQG RXWGRRU XQLW XW WKH UHTXLUHG SLSH ZLWK SLSH FXWWHU 5HPRYH WKH EXUUV 5HPRYH WKH EXUUV ZLWK VKDSHU DQG...

Page 74: ...0 23 95 9 779 165 2 2 28 235 4 0 697 26 6 57 18 96 8 9 382 167 2 206 237 2 0 678 28 4 54 31 98 6 9 003 168 8 2 133 239 0 66 30 2 51 59 100 4 8 642 170 6 2 064 240 8 0 642 32 49 02 102 2 8 297 172 4 1...

Page 75: ...35 4 0 93 26 6 76 24 96 8 12 51 167 2 94 237 2 0 904 28 4 72 41 98 6 12 168 8 2 844 239 0 88 30 2 68 79 100 4 11 52 170 6 2 752 240 8 0 856 32 65 37 102 2 11 06 172 4 2 663 242 6 0 833 33 8 62 13 104...

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