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STEALTH DIGI-MIG 200

17

1.  Choose welding mode key: 

 

On TIG or MIG, press the key to choose 2T or 4T welding mode.

2.   Choose welding method key: 

 

Press the key to choose three functions – MMA/TIG/MIG.

3.   Welding current knob: 

 

Set the welding current. 

4.  Current display: 

 

Displays when machine is working. Set current display before welding. Unit A.

5.  Current LED: 

 

When the current LED is lit, it displays the actual output welding current (MIG).

6.   Wire speed LED: 

 

Use current setting knob to set the wire speed when LED is lit (MIG).

7.   Voltage display: 

 

Displays when machine is working Set voltage display to MIG mode before welding. 

 

Unit V.

8.   Welding voltage / Down slope / Arc force knob: 

 

On MIG, when the program voltage cannot match the welding current, the knob 

 

can adjust voltage. On TIG, the knob can adjust the current down time. On MMA,

 

the knob can adjust the force current.

9.   Power LED: 

 

Power LED is lit when the machine is turned on.

10.  Alarm LED: 

 

When the welder is over voltage, less voltage, over current or over heated, the 

 

alarm pilot lamp will light.

11.  Wave control knob: 

 

Controls arc characteristics determines the rate at which the amperage rises when 

 

a short circuit is produced.

12.  TIG GAS connect.
13.  MIG GUN connect.
14.  Output cathode: 

 

When in MIG mode, this polarity must connect to the work piece

15.  TIG gun control connecter.
16.  Output anode: 

 

When in TIG mode, this polarity must connect to the work piece.

17.  Remote switch.
18.  Spool Gun switch.
19.  Burnback knob.
20.  Slow feed knob.
21.  Manual wire switch and air check switch: UP for manual wire and DOWN for air check.
22.  Post flow knob.
23  Pre-flow knob.

Summary of Contents for 9000H

Page 1: ...Part No 9000H DIGI MIG 200 OPERATOR S MANUAL...

Page 2: ...completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions provided for your protection Contact your...

Page 3: ...CYCLE AND OVER HEATING 12 3 3 EQUIPMENT CONNECTION 12 3 4 OPERATION STEPS 13 3 5 MIG GUN MECHANISM MAINTENANCE 14 3 6 MIG GUN OPERATION 15 4 OPERATION 16 4 1 LAYOUT OF FRONT AND REAR PANEL 16 4 2 MIG...

Page 4: ...uring the operation non concerned people should be lift especially for children After shut off the machine power please maintain and examine the equipment accor because of the DC voltage existing in t...

Page 5: ...prevent spilled fuel from vapor contact with hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled up and do not start engine until fumes have been eliminated WELDING S...

Page 6: ...at sparks or flame Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylin...

Page 7: ...r as possible by applying the following procedures Route the electrode and work cables together Secure them with tape when possible All cables should be stored away from the operator Never coil the po...

Page 8: ...above problems occurs the alarm lamp on the front panel lights and the output current is automatically shut off 2 2 Features 1 Digital control system real time display the welding parameters 2 High pe...

Page 9: ...of MIG SERIES arc welding machine is shown as the following figure Single phase 220V work frequency AC is rectified into DC 350V then is converted to medium frequency AC about 40KHz by inverter device...

Page 10: ...STEALTH DIGI MIG 200 10 2 5 Principles of welding 9 0 600 Io A 2 4Principles of welding...

Page 11: ...F 85 511 213 400 15 13 5 27 63 40 200 MIG MAG 10 200 MMA TIG 40 200A 60 165A 100 130A Fe 0 6 0 8 0 9 1 0 S S 0 8 0 9 1 0 Flux Cored 0 6 0 8 0 9 1 0 Frequency Hz Input Current A Input Power Kw Welding...

Page 12: ...uced 3 3 Equipment Connection 11 the proportion of the time that a machine can work continuously within 10 minutes when it outputs the rated welding current The relation between the duty cycle X and t...

Page 13: ...ire feeder and clamp it 3 4 6 Insert the torch joint into the wire feeder unit output and keep the wire aimed at the wire feeder mouth NOTE The Torch euro connector should be pushed in firmly and rota...

Page 14: ...3 4 7 11 12 13 14 15 16 17 IC S0063 IC U 0003 08 IC Z6087 IC V0685 IH Q 0070 IFT0874 IH J0715 IH J0782 14 IH J0028 IH J0645 IFT0063 IZT0071 1 1 1 1 3 1 1 1 1 1 1 1 18 17 0 6 0 8 3 IIC 0500 0 8 M 6 25...

Page 15: ...pter With a pneumatic pistol blow compressed air through the wire guide Blow the wire feed mechanism and reel housing clean with compressed air Reattach the welding gun s parts Tighten the contact tip...

Page 16: ...STEALTH DIGI MIG 200 16 4 OPERATION 4 1 Layout of the front and rear panel OPERATION 15 4 Operation 4 1 Layout for the front and rear panel...

Page 17: ...age cannot match the welding current the knob can adjust voltage On TIG the knob can adjust the current down time On MMA the knob can adjust the force current 9 Power LED Power LED is lit when the mac...

Page 18: ...e material is Al the shielding gas is 100 Ar elding state choice Press the weld manner key choose MIG manner and the MIG LED is lighted Spool Gun Switch turn off down Manual wire switch air check swit...

Page 19: ...he current knob to control the welding current 4 3 4 Adjust the down slope knob to control the welding current descend time 18 4 Spool Gun Switch turn on up 3 Adjust Welding parameter 1 Different wire...

Page 20: ...0 6 25 110 1 0 1 6 0 8 35 160 200 1 0 2 3 0 9 45 160 200 1 0 2 3 1 0 45 160 200 1 2 6 OPERATION 19 4 Adjust the down slope knob to control the welding current descend time 4 2 3 MMA mode operation 1...

Page 21: ...achine and wall 4 7 Operation Notices Read all notes carefully before attempting to use this equipment Connect the ground wire with the machine directly and refer to 3 5 If the power switch is acciden...

Page 22: ...ur distributor if there are no parts to hand After switching on power watch and listen to check the arc welding machine is not shaking whistling or giving out an unusual odour If so investigate and el...

Page 23: ...to ensure it works efficiently Quarterly Check the actual current accords with the displaying value If not they should examination be reconfigured The actual current value can be measured by the adjus...

Page 24: ...place 5 connected or loose Control circuit board damaged Change circuit board 6 Welding stops and alarm light Check over voltage over is on Machine is self protected current over temperature lower vol...

Page 25: ...STEALTH DIGI MIG 200 25 5 3 Main Electrical Diagram MAINTENANCE AND TROUBLESHOOTING 24 5 3Electrical schematic drawing...

Page 26: ...STEALTH DIGI MIG 200 26...

Page 27: ...STEALTH DIGI MIG 200 27...

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