State Water Heaters Power Direct Vented Gas models Instruction Manual Download Page 34

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resIdentIal Gas warrantY 

This warranty shall apply only when the heater is:

•  owned by the original purchaser;

•  installed for indoor operation only;

•  used  at  temperatures  not  exceeding  the  maximum 

 

  calibrated setting of its thermostat;

•  used  at  water  pressure  not  exceeding  the  working 

 

  pressure shown on the heater;

•  filled with potable water, free to circulate at all times and 

 

  with the tank free of damaging water sediment or scale 

 

  deposits;

•  used  in  a  non-corrosive  and  non-contaminated 

 

  atmosphere;

•  used with factory approved anode(s) installed;

•  in its original installation location;

•  in  the  United  States,  its  territories  or  possessions,  and 

 

  Canada;

•  sized  in  accordance  with  proper  sizing  techniques  for 

 

  residential water heaters;

•  bearing a rating plate which has not been altered, defaced 

 

  or removed except as required by the warrantor;

•  used  in  an  open  system  or  in  a  closed  system  with  a 

 

  properly sized and installed thermal expansion tank;

•  operated with properly installed drip leg in the gas supply 

 

  line;

•  fired with the fuel for which it was factory built;

•  fired at the factory rated input;

•  operated  with  the  inner  and  outer  combustion  chamber 

 

  doors  in  place  and  all  factory  seals  to  combustion 

 

  chamber intact.

•  installed  with  no  attempted,  nor  actual  modification  or

 

  alteration  of  the  water  heater’s  design  in  any  way,

 

   including  but  not  limited  to,  the  attachment  of  non-

 

  company approved appliances or equipment.

Any accident to the water heater or any part thereof (including 

freezing,  fire,  floods,  or  lightning),  any  misuse,  abuse  or 

alteration  of  it,  any  operation  of  it  in  a  modified  form,  any 

operation  of  the  water  heater  on  desalinated  (deionized) 

water,  or  any  damage  caused  by  attempts  to  repair  tank 

leaks  or  parts,  will  void  this  warranty.   This  warranty  does 

not cover water heaters replaced for cosmetic reasons or for 

reasons of noise, taste, odor, discolored and/or rusty water.  

This warranty does not apply to water heaters used to heat 

pools, whirlpools or hot tubs or used for space heating where 

its sizing does not conform with specifications of the heating 

component manufacturer.

This  warranty  gives  you  specific  legal  rights,  and  you  may 

have other rights which vary under the laws of each province. 

If any provision of this warranty is prohibited or invalid under 

applicable province law, that provision shall be ineffective to 

the extent of the prohibition or invalidity without invalidating 

the remainder of the affected provision or the other provisions 

of this warranty. 

THIS  WARRANTY  IS APPLICABLE  TO  THE  ORIGINAL 

OWNER ONLY, in accordance with the warranty terms and 

conditions specified below.

State Water Heaters (the warrantor) will furnish the ORIGINAL 

OWNER,  1) a replacement State water heater of equivalent 

size  and  current  model  if  the  glass-lined  tank  in  this  water 

heater leaks and,  2) a replacement part for any component 

part which fails. 

THE STATE WATER HEATERS REPLACEMENT MODEL OR 

PART WILL BE WARRANTED FOR ONLY THE UNEXPIRED 

PORTION OF THE ORIGINAL WARRANTY.  The warranty 

period will be determined by the original date of purchase of the 

water heater, or in the absence of a Bill of Sale verifying said 

date, from the date of manufacture indicated on rating plate 

affixed to this water heater.  This warranty is not transferrable 

and applies to models listed below:

When the water heater has been used for other than 

single 

family residential application;  

1.  The tank warranty shall be reduced to 1 year for 6 year

 

  models.  

2.   The  parts  warranty  shall  be  reduced  to  1  year  for  all

  

  models. 

condItIons and eXceptIons

This  warranty  shall  apply  only  when  the  water  heater  is 

installed  and  operated  in  accordance  with  1)  all  local  fire 

codes and plumbing codes, ordinances and regulations, 2) 

the  printed  instructions  provided  with  it,  3)  good  industry 

practices,  and  4)  proper  safety  practices  such  as  but  not 

limited to a properly sized drain pan if installed in an area 

where leakage from the tank or its connections would result 

in damage to the area adjacent to the heater.  In addition, a 

new temperature and pressure relief valve, certified by the 

Canadian Gas Association must have been properly installed 

and piped to the nearest drain.

 

serIes 

tank 

parts

 
  select 6-Year Models 

6-year 

6-year

 

Gs6

Summary of Contents for Power Direct Vented Gas models

Page 1: ...HOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER RESIDENTIAL GAS WATER HEATERS For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER GAMA certification applies to all residential gas water heaters with capacities of 20 to 100 gallons with input rating ...

Page 2: ...ot IMPORTANT DEFINITIONS Qualified Installer A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features and...

Page 3: ...3 GENERAL SAFETY ...

Page 4: ...es see Figures 1 and 2 Examine the location to ensure the water heater complies with the Locating the New Water Heater section in this manual 6 For California installation this water heater must be braced anchored or strapped to avoid falling or moving during an earthquake See instructions for correct installation procedures Instructions may be obtained from California Office of the State Architec...

Page 5: ...ntally vented gas fueled heating appli ance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and si...

Page 6: ... Pressure Relief Valve O Flue P Flue Baffle Assembly Q Insulation R Rating Plate S Gas Supply T Manual Gas Shut off Valve U Ground Joint Union V Drip Leg Sediment Trap W Drain Valve X Gas Control Valve Y Drain Pan Z Inner Door AA Outer Door BB HSI Burner Assembly CC FV Sensor Assembly CAUTION 115 VAC CONTROL HARNESS INSIDE OUTER JACKET ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS LOCATED UNDER...

Page 7: ...rly children the infirm or physically mentally disabled If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a Mixing Valve should b...

Page 8: ...act to leakage in various ways Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pressure differential between the cold water and hot...

Page 9: ... you have any doubts or questions at all call your gas company Failure to provide ventilation air can result in a fire or explosion and can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE FIGURE 5 If this water heater will be used in beauty shops barber shops cleaning establishments or self service laundries with dry cleaning equipment it is imperative that the water heater or water heaters b...

Page 10: ...The vent exhaust outlet and air inlet terminals shall terminate at least 18 45 7 cm above the roof surface see Figure 9 FIGURE 9 AIR FOR VENTILATION FOR APPLIANCES LOCATED IN CONFINED SPACES Air for ventilation should be provided if installed in a confined space Refer to the National Fuel Gas Code ANSI Z223 1 INSULATION BLANKETS Insulation blankets are available to the general public for external ...

Page 11: ...l interfere with safe operation of the water heater Do not cover the outer door thermostat temperature pressure relief valve or FV Sensor Do not let insulation around the gas water heater get within 8 inches of the floor access for servicing the burner Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction la...

Page 12: ...ing cleaning and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally disabled If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at th...

Page 13: ...ion the valve downward and provide tubing so that any discharge will exit only within 6 inches 15 2 cm above an adequate drain or outside of the building or structure Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet 9 14 m or use of more than four elbows can cause rest...

Page 14: ...aks before lighting the water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry When installed at elevations above 7 700 feet 2 347 meters input rating should be reduced at the rate of 4 percent for each 1 000 feet 305 meters above sea level which requires replacement of the burner orifice in accordance with The National Fuel Gas Code ANSI Z223 1 NFP...

Page 15: ...sembly installed 2 After the unit is set in place make sure the blower assembly is still mounted securely and make sure there is no damage to the blower 3 Make sure there is no packing material in the discharge of the blower or the intake see Figure 15 4 Make sure that the rubber tubing is still attached from the air pressure switch to the port on the blower housing Make sure the rubber tubing is ...

Page 16: ...d separately from all other appliances The fittings other than the supplied VentTermination should be equivalent to the following PVC Schedule 40 DWV ASTM D 2665 CPVC Schedule 40 DWV ASTM F 438 ABS Schedule 40 DWV ASTM D 2661 The cement used should be as recommended by the vent pipe manufacturer See the instructions in the VENT PIPE PREPARATION section of this manual for the proper method of cutti...

Page 17: ...ter the first five feet 4 The unit cannot be connected to existing vent piping or chimney 5 When venting through an outside wall the vents must terminate horizontally to the outdoors B All 50 Gallon 65 000 BTU HR Models In the carton is supplied 1 Two 3 inlet and outlet PVC Schedule 40 45 vent caps 2 One 3 ABS Schedule 40 90 street elbow used to connect the outlet vent pipe to the water heater whe...

Page 18: ...hown in the table is for both the intake air and vent pipes IE The vent pipe can contain three 90 elbows the intake air pipe can also contain three 90 elbows 3 DIA VENTS MAX LENGTH FT NUMBER OF 90 ELBOWS 45 1 40 2 35 3 NOTE Two 45 elbows are equivalent to one 90 elbow One 90 elbow equals 5 feet 1 5 m of equivalent vent length FIGURE 23 3 Minimum vent length for all models is 18 inches 46 cm vent p...

Page 19: ...owing use of pvc abs or cpvc pipe for inlet and outlet vent piping Inlet piping through any type wall FIGURE 26 connecting vent to blower 1 If making an immediate horizontal run of vent off the blower one 3 PVC inlet and one 3 PVC CPVC for 75 gallon models and ABS for 50 gallon 65 000 Btu Hr models outlet Schedule 40 street elbows are required Place the elbow in the required direction on the blowe...

Page 20: ...so contain three 90 elbows 3 DIA VENTS MAX LENGTH FT NUMBER OF 90 ELBOWS 45 1 40 2 35 3 NOTE Two 45 elbows are equivalent to one 90 elbow One 90 elbow equals 5 feet 1 5 m of equivalent vent length FIGURE 30 VENT PIPE PREPARATION 1 INITIAL PREPARATION A Make sure the solvent cement you are planning to use is designed for the specific application you are attempting B Know the physical and chemical c...

Page 21: ...st be completely removed NOTE Power saws should be specifically designed to cut plastic pipe STEP A B Deburring Use a knife plastic pipe deburring tool or file to remove burrs from the end of small diameter pipe Be sure to remove all burrs from around the inside as well as the outside of the pipe A slight chamfer bevel of about 10 15 should be added to the end to permit easier insertion of the pip...

Page 22: ... fitting a 1 4 turn to evenly distribute the cement Do not continue to rotate the pipe after it has hit the bottom of the fitting socket A good joint will have sufficient cement to make a bead all the way around the outside of the fitting hub The fitting will have a tendency to slide back while the cement is still wet so hold the joint together for about 15 seconds STEP F G Cleanup and joint movem...

Page 23: ...23 ...

Page 24: ...access If a suitable area is not available a cover should be installed over the thermostat to prevent tampering The water temperature setting was factory set at the lowest temperature Pressing the COOLER button decreases temperature and pressing the HOTTER button increases the temperature Setting the water heater temperature at 120 F 49 C Approx mark on temperature setting of gas control valve wil...

Page 25: ...ow when it is heated As the volume of water grows there will be a corresponding increase in water pressure due to thermal expansion Thermal expansion can cause premature tank failure leakage This type of failure is not covered under the limited warranty Thermal expansion can also cause intermittent temperature pressure relief valve operation water discharged from the valve due to excessive pressur...

Page 26: ...ontact a qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced At least once a year a visual inspection should be made of the main burner and the hot surface igniter assembly for proper flame PERIODIC MAINTENANCE characteristics and ignition sequences This can be done by viewing the main burner operation through the Viewport o...

Page 27: ...exible anode rods are available for replacement In replacing the anode 1 Turn off gas supply to the water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water tank 3 Drain approximately 5 gallons of water from the tank Refer to the Draining and Flushing section for proper procedures Close drain valve 4 Remove old anode rod 5 Use Teflon tape or approved pi...

Page 28: ... under Lighting Instructions to restart the water heater Drain Valve Washer Replacement See Figure 34 1 Turn OFF gas supply to water heater 2 Follow Draining instructions 3 Turning counterclockwise remove the hex cap below the screw handle 4 Remove the washer and put the new one in place 5 Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN ...

Page 29: ...re relief valve may be leaking at the tank fitting F Water from a drain valve may be due to the valve being slightly opened G The drain valve may be leaking at the tank fitting H Combustion products contain water vapor which can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when i...

Page 30: ...as Control Valve 28 Pressure Switch Air 29 Flue Baffle Assembly 30 Baffle Adaptor Collar Assembly 31 Optional Deluxe Horizontal Vent Kit 32 Optional 3 PVC Horizontal Vent Kit 75 Gallon Only Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact the company it was purchased from or direct from the manufacturer listed on the rating plate on ...

Page 31: ...e installation instructions in the manual that came with the water heater 3 Ensure maximum number of elbows or maximum equivalent feet of vent or intake air pipe has not been exceeded per the installation instructions in the manual that came with the water heater 4 Ensure there are no obstructions in the vent or intake air pipe 5 The gas control valve has detected an open igniter circuit 1 Check w...

Page 32: ...orted 1 Turn the power off for 10 20 seconds then on again to clear these error codes 2 Replace the gas control valve if the error code persists 14 The gas control valve has detected the FV flammable vapor sensor is either open or shorted 1 Ensure all FV sensor wiring is correct and the igniter assembly plug and socket connections on the bottom of the gas control valve are making good contact 2 Re...

Page 33: ...d gas clean burner head Combustion air path restricted Check intake venting arrangement for obstructions Not enough dilution air for proper combustion Check intake venting arrangement for obstructions CONDENSATION Water on the floor under heater See CONDENSATION section Water dripping from blower assembly Provide drip TEE to catch condensation from horizontal section of exhaust vent close to blowe...

Page 34: ...ng does not conform with specifications of the heating component manufacturer This warranty gives you specific legal rights and you may have other rights which vary under the laws of each province If any provision of this warranty is prohibited or invalid under applicable province law that provision shall be ineffective to the extent of the prohibition or invalidity without invalidating the remain...

Page 35: ...ter heater or parts thereof which are manufactured or distributed by the warrantor Dealer replacements are made subject to in warranty validation by warrantor PROOF OF PURCHASE AND PROOF OF INSTALLATION DATE ARE REQUIRED TO SUPPORT WARRANTY CLAIM FROM ORIGINAL OWNER THIS FORM DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE I...

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