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8

3. Using a flat tip screwdriver, rotate the adjusting knob to the

desired temperature setting.

4. Replace the covers and access panels, and turn on heater

electrical supply.

Valves for reducing point-of-use temperature by mixing cold and
hot water are available, see Figure 5 . Also available are
inexpensive devices that attach to faucets to limit hot water
temperatures.  Contact a licensed plumber or the local plumbing
authority.

A non-adjustable high temperature limit control operates before
steam temperatures are reached.  The high limit is in the same
area as the upper thermostat and must be reset manually when it
operates. 

 BECAUSE THE HIGH LIMIT OPERATES ONLY WHEN

ABNORMALLY HIGH WATER TEMPERATURES ARE PRESENT,
IT IS IMPORTANT THAT A QUALIFIED SERVICE AGENT BE
CONTACTED TO DETERMINE THE REASON FOR OPERATION
BEFORE RESETTING.

FIGURE 5.

DRAINING

If the heater is to be shut down and exposed to freezing
temperatures, it must be drained.  Water, if left in the tank and
allowed to freeze, will expand and damage the heater.

1. Turn off the electrical switch and cold water inlet valve.

• If desired, a hose may be connected to the drain valve

to carry the water away.

2.  Open a nearby hot water faucet and the heater drain

   valve.

• Be careful to grasp the drain valve handle in such a

way that the hand will not be exposed to hot water.

3. The drain valve must be left open during the shutdown

period.

• To restart heater, refer to the foregoing FILLING

instructions.

MAINTENANCE

Electric water heater maintenance consists of cleaning the tank
and removing lime (or scale) from the heating elements in hard
water areas.  Tank flushing should be performed monthly.  Tank
sediment removal and element lime scale removal must be
performed when needed as determined by periodic inspections.
Your dealer should be contacted for element cleaning.  In some
instances a hissing sound may be heard as the scale builds up.
This noise is normal.

Once a month the temperature and pressure relief valve should
be checked to ensure that it is in operating condition.  Lift the
lever on the valve several times until the valve seats properly and
operates freely.

  CAUTION

THE WATER PASSING OUT OF THE VALVE DURING THIS
CHECKING OPERATION MAY BE EXTREMELY HOT.

It is recommended that the drain valve on this unit be opened
once a month and 1 to 2 gallons of water be allowed to drain
out.  This will help to prevent sediment buildup in the tank
bottom.

ANODE INSPECTION AND REPLACEMENT

This water heater is equipped with a sacrificial anode. Anodes
protect the glass-lined tank from corrosion by sacrificing
themselves through electrolysis. When the anode material is
consumed, there is no more protection and corrosion of the tank
accelerates.

Inspection of the anode every 6 to 12 months allows you to
identify a spent anode and replace it. Replace the anode
when its diameter is 3/8" (1 cm) of an inch, or annually
which ever is first. Aggressive, very hot and softened water
causes rapid consumption of the anode requiring frequent
inspections. Anodes are available from your distributor or
A.O. Smith.

TROUBLESHOOTING

CHECKLIST

Before contacting your dealer, check the water heater to see if
the apparent malfunction is caused by some external fault.
Consulting this checklist may eliminate the need for a repair call
and restore hot water service.

NOT ENOUGH OR NO HOT WATER

1.  Be certain that the water heater electrical switch is turned to

the ON position.

• In some areas an additional special meter, controlled

by a timer, is used to govern the periods electricity is
available.  If the heater operates on a timed electrical
circuit, recovery will be limited to certain hours.

2.  Check for loose or blown fuses in the water heater circuit.

3.  If the water has been excessively hot and is now cold, the high

temperature limit control may have operated.  To restore
service, contact your dealer or utility company.  Refer to
TEMPERATURE REGULATION section.

4. The storage capacity of the heater may have been exceeded

by large demands of hot water.

5.  If the heater was installed when incoming water temperatures

were warm, colder incoming temperatures will create the effect
of less hot water.

6. Look for leaking or open hot water faucets.

Summary of Contents for PCE 120 20RTA

Page 1: ...enance Leakage Checkpoints Limited Warranty 500 Tennessee Waltz Parkway Ashland City TN 37015 www statewaterheaters com CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE PLACE THESE INSTRUCTIONS ADJACENT TO HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE ...

Page 2: ... 75 68 56 51 45 41 38 34 32 10 LPH 426 384 284 256 213 192 170 153 142 128 122 6000 6000 GPH 135 122 90 81 68 61 54 49 45 41 39 12 LPH 511 460 341 307 256 230 205 184 170 153 146 Recovery capacities at 100 F rise equal for non simultaneous element operation 4 1 gal x KW of one element for simultaneous element operation 4 1 gal x 2 3 KW of both elements For other rises multiply element KW as previo...

Page 3: ...E To reduce the risk of injury under these conditions it is recommended that the hot water faucet be opened for several minutes at a nearby kitchen sink before using any electrical appliance connected to the hot water system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR ...

Page 4: ...e portions of the wire size tables from the Code are reproduced here The branch circuit should be sized at 125 percent of the heater rating and further increase wire size as necessary to compensate for voltage drop in long runs CALCULATING AMPERAGE OVERCURRENT PROTECTION The heaters come from the factory in two configurations 1 Two wire C 2 circuit for single element heater equipped with a high li...

Page 5: ...167 F TYPES TYPES RUW RH RHW RUH 12 2 12 2 THW T TW THWN XHHW UF USE 12 15 15 10 25 25 8 30 40 6 40 50 4 55 65 3 65 75 2 75 90 1 85 100 FACTORY WIRED FIELD WIRING WHITE FOR 120V AND 277V Portion of Table 310 18 follows Allowable Ampacities of Insulated Aluminum and Copper Clad Aluminum Conductors Not more than three conductors in Raceway or Cable or Direct Burial Based on Ambient Temperature of 30...

Page 6: ...ICES FOR HOT WATER SUPPLY SYSTEMS ANSI Z21 22 This valve must be marked with a maximum set pressure not to exceed the marked maximum working pressure of the water heater Install the valve into an opening provided and marked for this purpose in the water heater and orient it or provide tubing so INSTALL VACUUM RELIEF IN COLD WATER INLET LINE AS REQUIRED BY LOCAL CODES INSTALL SUITABLE DRAIN PANS UN...

Page 7: ...PPER THERMOSTAT BEHIND JUNCTION BOX DOOR ADJUSTABLE LOWER SINGLE THERMOSTAT Figure 3 shows the approximate time to burn relationship for normal adult skin The thermostats on your water heater have a linear relationship between degrees of angular rotation and the corresponding change in temperature Thus rotating the temperature adjustment indicator 30 angular degrees will result in a 10 degree Fahr...

Page 8: ... ensure that it is in operating condition Lift the lever on the valve several times until the valve seats properly and operates freely CAUTION THE WATER PASSING OUT OF THE VALVE DURING THIS CHECKING OPERATION MAY BE EXTREMELY HOT It is recommended that the drain valve on this unit be opened once a month and 1 to 2 gallons of water be allowed to drain out This will help to prevent sediment buildup ...

Page 9: ...lief valve leakage It is often caused by a closed system A check valve in the inlet system will not permit the expanded hot water volume to equalize pressure with the main A relief valve must release this water or the water heater or plumbing system will be damaged Damage to the water heater caused by a closed system is not covered by the limited warranty The only solution is to install a thermal ...

Page 10: ...electricity and drain tank to perform procedure Water leaks at the elements may be due to 1 Defective element which leaks at terminals or thru flange Replace element 2 Loose element gasket leak a Screw in type tighten with 1 1 2 socket wrench or Part Number 23985 wrench If leak continues remove element discard gasket and clean thread areas Apply nonhardeningPermatex Number 2 to thread areas instal...

Page 11: ...pped at prevailing prices and you will be billed accordingly The model number of your Water Heater will be found on the rating plated located above the lower access panel Be sure to provide all pertinent facts when you call or visit WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER VOLTAGE AND ELEMENT WATTAGE SERIAL NUMBER PART DESCRIPTION PCE 6 thru PCE 20 refer to Rep...

Page 12: ...734 182734 182734 182734 10 Personnel Protector 9003899 9003899 9003899 9003899 11 Pipe Nipple 194130 194130 3 194130 3 194130 3 12 Plate Knockout 43293 1 43293 1 43293 1 43293 1 PLUG 13 Cap 42306 1 42306 1 42306 1 42306 1 14 Pipe 9001437 9001437 9001437 9001437 15 16 Thermostat with High Limit Switch 9003945 9003945 9003945 9003945 17 Bracket Thermostat 9003898 9003898 9003898 9003898 18 Valve Re...

Page 13: ... 3020LSA thru PCE 5020LSA Refer to Repair Parts Table on Pages 14 15 for dual elements electric units PCE 3020RTA thru PCE 12020 RTA Refer to Repair Parts Table on Pages 14 15 for dual elements electric units ...

Page 14: ...n Box Assembly 195171 195171 195171 195171 16 Manual 195202 002 195202 002 195202 002 195202 002 Not Illustrated Standard Hardware Items May Be Purchased Locally Underlined Parts Are Recommended For Emergency Replacement K W ELEMENT 120V 208V 240V 277V 480V WATTAGE PART NO PART NO PART NO PART NO PART NO 1 0 1000W 9002863 9000143 1 5 1500W 9002963 9000145 9002864 9001225 2 0 2000W 9003947 9002858 ...

Page 15: ...2 195202 002 Not Illustrated Standard Hardware Items May Be Purchased Locally Underlined Parts Are Recommended For Emergency Replacement PCE 40 20RTA PCE 52 20RTA PCE 66 20RTA PCE 82 20RTA PCE 120 20RTA Series 110 Series 110 Series 110 Series 110 Series 110 K W ELEMENT 120V 208V 240V 277V 480V WATTAGE PART NO PART NO PART NO PART NO PART NO 1 5 1500W 9004279 9004283 9004290 2 0 2000W 9004280 90042...

Page 16: ...16 500 Tennessee Waltz Parkway Ashland City TN 37015 Phone 800 821 2017 Fax 800 644 9306 www statewaterheaters com ...

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