State Water Heaters GP650 HTPDT Page 7 Service Handbook Download | Manualshive

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Summary of Contents for GP650 HTPDT

Page 1: ...ERVICING SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE AGENT FOR MODELS SHE 50 100 NE SHE 50 100 PE GP650 YTPDT GP650 HTPDT SERIES 120 121 INSTALLATION CONSIDERATIONS PRE SERVICE CHECKS WATER HEATER CONSTRUCTION OPERATION SERVICE TROUBLESHOOTING 500 Tennessee Waltz Parkway Ashland City TN 37015 ...

Page 2: ......

Page 3: ...UHVVXUH 7HVW XULQJ 2SHUDWLRQ 32 7HPSHUDWXUH 3UREH 35 7HPSHUDWXUH 6HQVRU 7HVW 35 2 RQWLQXLW 7HVW 36 RQWURO 6 VWHP DUGZDUH 37 8 0 8VHU QWHUIDFH 0RGXOH 37 HQWUDO RQWURO RDUG 39 RYHU 5HPRYDO QG 5HSODFHPHQW 40 LUFXLW RDUG D RXW 41 RQQHFWLRQ GHQWL FDWLRQ 42 LULQJ LDJUDP 44 21752 6 67 0 23 5 7 21 45 Overview 45 RQWURO 6 VWHP HDWXUHV 45 RPPHUFLDO QG 5HVLGHQWLDO 0RGHOV 46 RQWURO 6 VWHP 1DYLJDWLRQ 46 8VHU Q...

Page 4: ...Q WKLV PDQXDO I RX GR QRW XQGHUVWDQG WKH LQVWUXFWLRQV JLYHQ LQ WKLV PDQXDO GR QRW DWWHPSW WR SHUIRUP DQ SURFHGXUHV RXWOLQHG LQ WKLV PDQXDO SERVICE REMINDER KHQ SHUIRUPLQJ DQ WURXEOHVKRRWLQJ VWHS RXWOLQHG LQ WKLV PDQXDO DOZD V FRQVLGHU WKH ZLULQJ DQG FRQQHFWRUV EHWZHHQ FRPSRQHQWV 3HUIRUP D FORVH YLVXDO LQVSHFWLRQ RI DOO ZLULQJ DQG FRQQHFWRUV WR DQG IURP D JLYHQ FRPSRQHQW EHIRUH UHSODFHPHQW QVXUH ZL...

Page 5: ... ZDWHU GLVFKDUJHG IURP WKH YDOYH GXH WR H FHVVLYH SUHVVXUH EXLOG XS 7KLV FRQGLWLRQ LV QRW FRYHUHG XQGHU WKH OLPLWHG ZDUUDQW 7KH 7HPSHUDWXUH 3UHVVXUH 5HOLHI 9DOYH LV QRW LQWHQGHG IRU WKH FRQVWDQW UHOLHI RI WKHUPDO H SDQVLRQ SURSHUO VL HG WKHUPDO H SDQVLRQ WDQN PXVW EH LQVWDOOHG RQ DOO FORVHG V VWHPV WR FRQWURO WKH KDUPIXO HIIHFWV RI WKHUPDO H SDQVLRQ RQWDFW D ORFDO SOXPELQJ VHUYLFH DJHQF WR KDYH D ...

Page 6: ...G LQ D YHUWLFDO RU KRUL RQWDO DUUDQJHPHQW MAXIMUM EQUIVALENT LENGTH REQUIREMENTS 7KH WKH LQWDNH DLU DQG RU YHQW SLSH IRU WKH ZDWHU KHDWHUV FRYHUHG LQ WKLV PDQXDO FDQ EH LQVWDOOHG XVLQJ LQFK RU LQFK SLSH GHSHQGLQJ RQ WKH RYHUDOO HTXLYDOHQW OHQJWK RI HDFK SLSH TXLYDOHQW OHQJWKV DUH FDOFXODWHG E DGGLQJ WKH WRWDO OLQHDU IHHW RI LQVWDOOHG SLSH WR WKH DFFXPXODWHG HTXLYDOHQW OHQJWK RI DOO HOG LQVWDOOHG H...

Page 7: ...FK VHQVLQJ WXEH I ZDWHU GRHV HQWHU WKH ORFNHG QWDNH LU VZLWFK VHQVLQJ WXEH LW ZLOO GDPDJH WKH VZLWFK DQG FDXVH Blocked Air Intake IDXOW FRQGLWLRQV DQG RQWURO 6 VWHP ORFN RXWV QVXUH WKLV KRVH EDUE LV SURSHUO RULHQWHG ZKHQ H SHULHQFLQJ Blocked Air Intake IDXOW FRQGLWLRQV QJOHV EHWZHHQ DQG DUH DFFHSWDEOH I QHFHVVDU ORRVHQ WKH KRVH FODPS RQ WKH LQWDNH DLU FRQQHFWLRQ HOERZ DQG URWDWH WKH LQWDNH DLU FRQ...

Page 8: ...URXQG ZLUH IURP WKH SRZHU VXSSO PXVW FRQQHFW WR WKH JUHHQ ZLUH LQVLGH WKH 9 MXQFWLRQ ER RQ WKH ZDWHU KHDWHU 5HYHUVHG 3RODULW FRQGLWLRQ RFFXUV ZKHQ WKH KRW DQG QHXWUDO ZLUHV DUH FRQQHFWHG LQ UHYHUVH IURP ZKDW LV VKRZQ LQ LJXUH I WKH SRZHU VXSSO SRODULW LV UHYHUVHG LW ZLOO FDXVH AC Reversed IDXOW FRQGLWLRQV DQG RQWURO 6 VWHP ORFN RXWV I WKH ZDWHU KHDWHU LV QRW JURXQGHG SURSHUO LW ZLOO FDXVH Ignition...

Page 9: ...RQV DQG RQWURO 6 VWHP ORFN RXWV 6 QVXUH WKHUH LV D ZDWHU WUDS IRUPHG LQ WKH FRQGHQVDWH GUDLQ WXEH OLQH FRQQHFWHG WR WKH H KDXVW HOERZ RQ WKH ZDWHU KHDWHU DQG WKDW WKH FRQGHQVDWH GUDLQ LV ÀRZLQJ IUHHO RQGHQVDWH GUDLQ EORFNDJH ZLOO FDXVH WKH H KDXVW HOERZ WR OO ZLWK ZDWHU DQG OHDG WR Blocked Exhaust IDXOW FRQGLWLRQV DQG RQWURO 6 VWHP ORFN RXWV 7 QVXUH WKH YHQW DQG LQWDNH DLU WHUPLQDWLRQV KDYH DGHTXD...

Page 10: ...NECTION CONDENSATE DRAIN CONNECTION BLOCKED EXHAUST SWITCH SENSING TUBE HEATING LOOP SUPPLY LINE CONNECTION 3 4 INCH NPT 2 INCH PVC INTAKE AIR CONNECTION TOP COVER ON OFF SWITCH UIM user interface module CONTROL INTERFACE COVER TEMPERATURE PROBE LOCATED BEHIND CONTROL INTERFACE COVER TANK GLASSING PLUG COVER USED FOR MANUFACTURING PURPOSES ONLY DO NOT REMOVE GLASSING PLUG FOR ANY SERVICE OR MAINTE...

Page 11: ...R 2 INCH PVC INTAKE AIR CONNECTION 2 INCH PVC VENT CONNECTION JUNCTION BOX 120 VAC POWER SUPPLY CONNECTIONS SECOND ANODE ROD LJXUH COMBUSTION BLOWER BURNER ASSEMBLY COMBUSTION BLOWER EXPLODED VIEW GASKET SILICONE BLOWER DISCHARGE ORIFICE GASKET FIBER BURNER SIGHT GLASS AND WIRING HARNESS COVER PLATE GASKET SILICONE GASKET GASKET FIBER GASKET FIBER BURNER SIGHT GLASS BURNER ADAPTER BURNER ADAPTER W...

Page 12: ...EXUQLQJ JDVHV DUH IRUFHG WKURXJK WKH KHDW H FKDQJHU XQGHU SUHVVXUH DQG H LW WKURXJK WKH H KDXVW YHQW FRQQHFWLRQ ORFDWHG DW WKH ERWWRP RI WKH ZDWHU KHDWHU 6WDUWLQJ DW WKH WRS DLU DQG IXHO JDV DUH GUDZQ LQ E WKH RPEXVWLRQ ORZHU DQG 9HQWXUL VHH RPEXVWLRQ ORZHU RQ SDJH DQG 9HQWXUL RQ SDJH OXH JDVHV DQG DUH IRUFHG WKURXJK WKH KHOLFDO VKDSHG KHDW H FKDQJHU E WKH RPEXVWLRQ ORZHU DQG RXW WKURXJK WKH H KDX...

Page 13: ...VWHP GXULQJ WKH JQLWHU DUP 8S RSHUDWLQJ VWDWH VHH 7DEOH RQ SDJH Service Note 7KH SLQ 3 0 VLJQDO SOXJ 0867 UHPDLQ SOXJJHG LQ WR WKH SLQ VRFNHW RQ WKH EORZHU DVVHPEO DW DOO WLPHV LVFRQQHFWLQJ WKLV SOXJ ZLOO FDXVH WKH RPEXVWLRQ ORZHU WR UXQ DW PD LPXP VSHHG FRQWLQXRXVO 7KLV PD FDXVH URXJK VWDUWV URXJK RSHUDWLRQ DQG RU WKH Ignition Failure IDXOW FRQGLWLRQ DQG RQWURO 6 VWHP ORFN RXW I WKH HOHFWURQLF VS...

Page 14: ...UQHU VVHPEO UHPRYHG IURP WKH ZDWHU KHDWHU ZLWK NH FRPSRQHQWV LGHQWL HG 6HH WKH H SORGHG YLHZ RI WKH RPEXVWLRQ ORZHU XUQHU VVHPEO RQ SDJH DOVR BURNER ADAPTER WIRING HARNESS IGNITER FLAME SENSOR BLOWER FLANGE BURNER ADAPTER BURNER FLANGE GASKET BURNER BURNER ASSEMBLY RIGHT SIDE VIEW FLAME SENSOR LJXUH BURNER ADAPTER WIRING HARNESS IGNITER FLAME SENSOR BLOWER FLANGE BURNER ADAPTER BURNER FLANGE GASKE...

Page 15: ...ICE IN PLACE BURNER ADAPTER WIRING HARNESS IGNITER FLAME SENSOR LJXUH BURNER SIGHT GLASS BURNER ADAPTER WIRING HARNESS IGNITER FLAME SENSOR BLOWER DISCHARGE ORIFICE BLOWER FLANGE WITH ORIFICE REMOVED LJXUH BLOWER DISCHARGE ORIFICE BLOWER FLANGE WIRING HARNESS GROMMET BURNER ADAPTER BURNER ADAPTER WIRING HARNESS IGNITER FLAME SENSOR LJXUH ...

Page 16: ...WV DYH WKH FRPSOHWH 0RGHO 6HULHV DQG 6HULDO QXPEHU ORFDWHG RQ WKH ZDWHU KHDWHU V UDWLQJ ODEHO IRU WKH ZDWHU KHDWHU EHLQJ VHUYLFHG RQ KDQG EHIRUH FDOOLQJ R QRW SODFH DQ VFUHZV VWXGV QXWV SDUWV RU WRROV RQ WRS RI WKH ZDWHU KHDWHU ZKHQ UHPRYLQJ WKH RPEXVWLRQ ORZHU DQG RU XUQHU VVHPEO 3ODFH WKHVH DQG DQ RWKHU ORRVH REMHFWV LQ D VDIH ORFDWLRQ GXULQJ WKHVH SURFHGXUH 6PDOO SDUWV DQG WRROV FDQ HDVLO IDOO ...

Page 17: ... NH ZUHQFK UHPRYH WKH IRXU KH KHDG PDFKLQH VFUHZV WKDW KROG WKH RPEXVWLRQ ORZHU WR WKH XUQHU GDSWHU VHH LJXUH RQ SDJH 13 LIW WKH RPEXVWLRQ ORZHU XS DQG RII RI WKH XUQHU GDSWHU VHH LJXUH RQ SDJH 14 5HPRYH WKH RUDQJH VLOLFRQH JDVNHW 15 QVXUH WKH ORZHU LVFKDUJH 2UL FH LV SUHVHQW DQG VHDWHG SURSHUO RQ WRS RI WKH XUQHU GDSWHU VHH LJXUH RQ SDJH 16 6HH WKH 6HUYLFH 1RWHV EHORZ IRU DGGLWLRQDO LQIRUPDWLRQ C...

Page 18: ...O VWUDLJKW XS DQG RXW RI WKH ZDWHU KHDWHU V KHDW H FKDQJHU RSHQLQJ VHH LJXUH RQ SDJH 8 QVSHFW WKH ODPH 6HQVRU DQG LWV FHUDPLF LQVXODWRU IRU FUDFNV DQG ZHDU 5HSODFH WKH ODPH 6HQVRU LI LW VKRZV DQ VLJQ RI GDPDJH RU H FHVVLYH ZHDU VHH LJXUH RQ SDJH 9 QVXUH WKH ODPH 6HQVRU LV QRW WRXFKLQJ WKH XUQHU VXUIDFH WKH JDS VKRXOG EH DSSUR LPDWHO LQFK 10 QVXUH WKH ODPH 6HQVRU PRXQWLQJ VFUHZ LV WLJKW 11 OZD V FO...

Page 19: ...DSWHU DOVR 6HH LJXUH RQ SDJH 19 R QRW RYHUWLJKWHQ WKH LQFK KH KHDG PDFKLQH VFUHZV KROGLQJ WKH XUQHU WR WKH XUQHU GDSWHU RU WKH LQFK QXWV WKDW KROG WKH XUQHU GDSWHU WR WKH HDW FKDQJHU ODQJH RQ WRS RI WKH ZDWHU KHDWHU VWRUDJH WDQN 20 5HVWRUH SRZHU WR WKH ZDWHU KHDWHU DQG UXQ LW WKURXJK DW OHDVW RQH FRPSOHWH KHDWLQJ F FOH EHIRUH OHDYLQJ WR HQVXUH LW LV RSHUDWLQJ SURSHUO FOUR 1 2 INCH NUTS AND STUDS B...

Page 20: ...RROV 5HTXLUHG RQ SDJH IGNITER BURNER FLAME BURNER MUST BE GROUNDED CERAMIC INSULATOR FLAME SENSOR METAL CONDUCTOR CONTROL SYSTEM APPLIES AC VOLTAGE TO FLAME SENSOR AC VOLTAGE FLOWS FROM THE FLAME SENSOR TO THE BURNER THE BURNER MUST BE GROUNDED FOR CURRENT TO FLOW DURING THIS PROCESS THE AC VOLTAGE IS RECTIFIED AND BECOMES A DC VOLTAGE DC MICRO AMP CURRENT THEN FLOWS BETWEEN THE FLAME SENSOR AND T...

Page 21: ...IRING HARNESS FROM CCB WIRE FROM FLAME SENSOR WIRE FROM FLAME SENSOR LJXUH 6HUYLFH 1RWHV 7KH ODPH 6HQVRU ZLUH EHKLQG WKH LV RQH RI WKUHH ZLUHV LQ D KDUQHVV WKDW DOVR VHUYHV WKH JQLWHU QVXUH RX KDYH LGHQWL HG WKH FRUUHFW ZLUH EHIRUH SHUIRUPLQJ D ÀDPH VHQVLQJ WHVW WR SUHYHQW GDPDJH WR WKH WHVW PHWHU IHPDOH VSDGH FRQQHFWRU LV XVHG DW WKH HQG RI WKH ZULQJ KDUQHVV IURP WKH IRU WKH ODPH 6HQVRU WZR PDOH ...

Page 22: ... LI WKH JQLWHU LV QR ORQJHU ZRUNLQJ DW DOO LI WKH PHDVXUHG UHVLVWDQFH LV DQ RSHQ FLUFXLW LQ QLWH RKPV WKH JQLWHU PXVW EH UHSODFHG RZHYHU WKH UHVLVWDQFH RI WKH JQLWHU YDULHV ZLWK WHPSHUDWXUH DQG ZLWK WKH WHVW PHWHU EHLQJ XVHG HFDXVH RI WKHVH YDULDEOHV WKH PRVW UHOLDEOH HOG WHVW LV WR PHDVXUH FXUUHQW GXULQJ WKH JQLWHU DUP 8S RSHUDWLQJ VWDWH WR YHULI JQLWHU FXUUHQW LV DERYH WKH RQWURO 6 VWHP V UHTXLU...

Page 23: ...NWRS 6FUHHQ GXULQJ WKH JQLWHU DUP 8S RSHUDWLQJ VWDWH QVXUH WKH ZLULQJ DQG FRQQHFWLRQV EHWZHHQ WKH 6RFNHW RQ WKH DQG WKH XUQHU GDSWHU DUH QRW EURNHQ SLQFKHG RU GLVFRQQHFWHG QVXUH WKHUH LV DSSUR LPDWHO 9 DW WKH 6RFNHW RQ WKH GXULQJ JQLWHU DUP 8S W LV D JRRG SUDFWLFH WR FKHFN LJQLWHU FXUUHQW ZKHQ DQ VHUYLFH RU PDLQWHQDQFH LV EHLQJ SHUIRUPHG JQLWHU FXUUHQW ZLOO EH DSSUR LPDWHO WR DPSV ZKHQ WKH JQLWHU ...

Page 24: ...HV SUHVVXUH GURS RFFXUV DW WKLV SRLQW DQG FUHDWHV D QHJDWLYH SUHVVXUH LQ WKH FDYLW EHWZHHQ WKH FRQH VKDSHG UHVWULFWRU DQG WKH 9HQWXUL KRXVLQJ 7KLV QHJDWLYH SUHVVXUH SXOOV JDV IURP WKH RXWOHW RI WKH 9ROW DV 9DOYH LQWR WKH RPEXVWLRQ ORZHU ZKHUH LW LV PL HG ZLWK FRPEXVWLRQ DLU DQG WKHQ VXSSOLHG WR WKH XUQHU 6HH LJXUH EHORZ 7KLV JDV IHHG V VWHP GRHV QRW SURGXFH D W SLFDO PDQLIROG JDV SUHVVXUH WR WKH X...

Page 25: ...E VOLTAGE TESTS 1 KHFN IRU 9 VXSSOLHG WR WKH 9ROW DV 9DOYH DW SLQV DQG RI WKH 3OXJ RQ WKH VHH RYHU 5HPRYDO QG 5HSODFHPHQW RQ SDJH DQG LUFXLW RDUG D RXW RQ SDJH 8VLQJ DQ YROW PHWHU LQVHUW WKH WZR WHVW SUREHV LQWR SLQV DQG RI WKH 3OXJ RQ WKH GXULQJ WKH JQLWLRQ 9HUL FDWLRQ RU HDWLQJ RSHUDWLQJ VWDWHV VHH LJXUH EHORZ 9 VKRXOG EH SUHVHQW 7KH DQLPDWHG JDV YDOYH 6WDWXV FRQ LV GLVSOD HG RQ WKH RQWURO 6 VWH...

Page 26: ...H UHWDLQLQJ VFUHZ IRU WKH ZLULQJ KDUQHVV SOXJ RQ WKH YDOYH DQG GLVFRQQHFW WKH SOXJ VHH LJXUH RQ SDJH 4 7XUQ RII WKH VXSSO JDV WR WKH ZDWHU KHDWHU DW WKH PDLQ JDV VKXWRII YDOYH VHUYLQJ WKH ZDWHU KHDWHU 5 LVFRQQHFW WKH VXSSO JDV OLQH WR WKH ZDWHU KHDWHU DW WKH ZDWHU KHDWHU V 9ROW DV 9DOYH 6 I WKH ZDWHU KHDWHU KDV EHHQ LQVWDOOHG LQ D LUHFW 9HQW FRQ JXUDWLRQ GLVFRQQHFW WKH LQWDNH DLU SLSH DW WKH LQWDN...

Page 27: ...UHVVXUH ZLOO EH FRQVLGHUDEO ORZHU WR GXULQJ WKH 3UH 3XUJH DQG 3RVW 3XUJH RSHUDWLQJ VWDWHV ZKHQ WKH RPEXVWLRQ ORZHU LV UXQQLQJ DW KLJK VSHHG DQG WKH 9ROW DV 9DOYH LV FORVHG VHH 9HQWXUL RQ SDJH KHQ WKH 9ROW DV 9DOYH RSHQV JDV HQWHULQJ WKH 9HQWXUL ZLOO FDXVH D ULVH LQ PDQLIROG RIIVHW JDV SUHVVXUH 0DQLIROG RIIVHW JDV SUHVVXUHV ZLOO W SLFDOO EH RQ QDWXUDO JDV PRGHOV DQG RQ SURSDQH JDV PRGHOV GXULQJ WKH...

Page 28: ...KHDWLQJ F FOH 11 5HFRUG WKH PDQLIROG RIIVHW SUHVVXUH ZKHQ WKH RPEXVWLRQ ORZHU VWDUWV DQG UDPSV XS WR KLJK VSHHG GXULQJ WKH 3UH 3XUJH RSHUDWLQJ VWDWH VKRXOG EH LQ D GHHS YDFXXP WR 12 5HWXUQ WKH RQWURO 6 VWHP WR WKH HVNWRS 6FUHHQ VHH HVNWRS 6FUHHQ RQ SDJH 13 5HFRUG WKH PDQLIROG RIIVHW SUHVVXUH DQG WKH VXSSO JDV SUHVVXUH ZKHQ WKH JQLWLRQ FWLYDWLRQ RSHUDWLQJ VWDWH EHJLQV ZKHQ WKH DQLPDWHG JDV YDOYH 6W...

Page 29: ...H ZKHQ WKH 9ROW DV 9DOYH LV HQHUJL HG GXULQJ WKH HDWLQJ VWDWH OVR QRWLFH KRZ WKH VXSSO JDV SUHVVXUH UHPDLQV FRQVWDQW XQWLO WKH 9ROW DV YDOYH LV HQHUJL HG DW ZKLFK SRLQW LW GURSV VOLJKWO ROORZ WKH SURFHGXUH WR FRQQHFW WZR GLJLWDO PDQRPHWHUV WR WKH 9ROW DV 9DOYH LQ WKH DV 3UHVVXUH 7HVW RQ SDJH 2EVHUYH WKH SUHVVXUH FKDQJHV GXULQJ WKH WKUHH RSHUDWLQJ VWDWHV OLVWHG LQ LJXUH EHORZ 7KH GURS LQ VXSSO SUHV...

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Page 34: ...GLUHFW VKRUW WKHVH VZLWFKHV KDYH SDVVHG WKH WHVW DLOHG 5HVXOWV I WKH ORZHU 3URYHU VZLWFK FRQWDFWV GR QRW FORVH GXULQJ WKLV WHVW WKH 3UHVVXUH 7HVW XULQJ 2SHUDWLRQ EHORZ PXVW EH SHUIRUPHG WR GHWHUPLQH LI WKH VZLWFK LV GHIHFWLYH I WKH ORFNHG QWDNH LU RU ORFNHG KDXVW VZLWFK FRQWDFWV RSHQ GXULQJ WKLV WHVW WKH 3UHVVXUH 7HVW XULQJ 2SHUDWLRQ EHORZ PXVW EH SHUIRUPHG WR GHWHUPLQH LI WKH VZLWFK V LV GHIHFWLY...

Page 35: ...KH ZDWHU KHDWHU V UDWLQJ ODEHO IRU WKH ZDWHU KHDWHU EHLQJ VHUYLFHG RQ KDQG EHIRUH FDOOLQJ Blocked Intake Air 1RWH WKHVH DUH QHJDWLYH SUHVVXUHV LQ D YDFXXP I WKH SUHVVXUH UHDGLQJ WDNHQ DW WKH ORFNHG QWDNH LU VZLWFK VHQVLQJ WXEH GRHV QRW UHDFK RU GURS ORZHU WKDQ WKH SUHVVXUH VKRZQ LQ 7DEOH AND WKH VZLWFK FRQWDFWV ZHUH RSHQLQJ GXULQJ WKH RQWLQXLW 7HVW XULQJ 2SHUDWLRQ RQ SDJH WKH VZLWFK LV GHIHFWLYH D...

Page 36: ...34 6HUYLFLQJ VKRXOG RQO EH SHUIRUPHG E D 4XDOL HG 6HUYLFH JHQW BLOWER PROVER SWITCH PRESSURE TEST BLOCKED INTAKE AIR SWITCH PRESSURE TEST BLOCKED EXHAUST SWITCH PRESSURE TEST LJXUH ...

Page 37: ...VHH 7DEOH RQ SDJH 7KH RQWURO 6 VWHP LQWHUSUHWV FKDQJHV LQ WKH WHPSHUDWXUH VHQVRU UHVLVWDQFH DV FKDQJHV LQ ZDWHU WHPSHUDWXUH DQG XVHV WKLV GDWD WR DFWLYDWH DQG GHDFWLYDWH KHDWLQJ F FOHV DQG GLVSOD V WKLV WHPSHUDWXUH LQ WKH RQWURO 6 VWHP PHQXV VHH HVNWRS 6FUHHQ RQ SDJH DQG 7HPSHUDWXUHV 0HQX RQ SDJH 7KH RQWURO 6 VWHP FRQVWDQWO PRQLWRUV WKH 7HPSHUDWXUH 6HQVRU 7KH RQWURO 6 VWHP LV SURJUDPPHG WR GHFODUH...

Page 38: ...KDV UHVHW SURSHUO I WKH RQWURO 6 VWHP FRQWLQXHV WR ORFN RXW GLVSOD LQJ Energy Cut Out ECO RQ WKH ZLWK FRQWLQXLW WKURXJK WKH 2 SUHVHQW FDOO WKH WROO IUHH VXSSRUW SKRQH QXPEHU OLVWHG RQ WKH EDFN FRYHU RI WKLV PDQXDO IRU IXUWKHU DVVLVWDQFH I WKH RKP PHWHU VKRZV QR FRQWLQXLW RSHQ FLUFXLW EHWZHHQ WKH WZR RXWVLGH SLQV UHG ZLUHV DQG WKH WDQN WHPSHUDWXUH LV NQRZQ WR EH DW RU EHORZ UHSODFH WKH 7HPSHUDWXUH ...

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Page 40: ...LQVHUWHG LQWR WKH 5LEERQ DEOH SOXJ ZKHQHYHU UHPRYLQJ RU LQVWDOOLQJ WKH 8 0 RU WKH XWWRQ 3DG 2YHUOD W LV SRVVLEOH WR FRQQHFW WKH 5LEERQ DEOH 3OXJ LQFRUUHFWO W FDQ EH SOXJJHG LQ XSVLGH GRZQ ZLWK WKH FULPS FRQQHFWLRQV IDFLQJ WKH FLUFXLW ERDUG RU LW FDQ EH SOXJJHG LQ ZLWK OHVV WKDQ DOO VL RI WKH VRFNHW SLQV LQVHUWHG LQWR WKH SOXJ DLOXUH WR FRQQHFW WKLV 5LEERQ FDEOH H DFWO DV VKRZQ LJXUH RQ SDJH ZKHQ V...

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Page 42: ...RZHU WR WKH ZDWHU KHDWHU LV WXUQHG RII 2 5HPRYH WKH VFUHZV WKDW KROG WKH WRS FRYHU LQ SODFH 3 5HPRYH WKH FRYHU VFUHZV IURP WKH 4 6ZLQJ WKH FRYHU DZD IURP WKH HQFORVXUH IURP OHIW VLGH DQG GLVHQJDJH WKH PROGHG FOLSV RQ WKH ULJKW RYHU 5HSODFHPHQW 3URFHGXUH 5HIHU WR LJXUH EHORZ DQG LJXUH RQ SDJH IRU WKHVH LQVWUXFWLRQV 1 5RXWH DOO ZLULQJ DQG FDEOHV VLGH E VLGH ÀDW DFURVV WKH WUDQVIRUPHU FRYHU QVXUH WKH...

Page 43: ...pswitch array there are numbers 1 4 On the other side of the dipswitch is the word OPEN The dipswitches are rocker type switches if one side of the rocker is down the other side will be up Pressing a rocker down on the side of the array labeled OPEN opens the switch Pressing a rocker down on the side of the array labeled with the numbers 1 4 closes the dipswitch CHANGING NUMBER OF IGNITION TRIALS ...

Page 44: ...VAC neutral 0DOH 6SDGH RQQHFWRU ODPH 6HQVRU 6RFNHW JQLWHU 9 6 KRW VXUIDFH LJQLWHU PIN DESCRIPTION 1 9 KRW 2 120 VAC neutral 6RFNHW 9ROW DV 9DOYH 3UHVVXUH 6ZLWFKHV QDEOH LVDEOH LUFXLW PIN DESCRIPTION 1 1RW XVHG 2 DV YDOYH 9 RXWSXW UHFWL HG WR 9 DW WKH JDV YDOYH ZLULQJ KDUQHVV SOXJ HQG 3 1RW XVHG 4 ORFNHG QWDNH LU VZLWFK 5 ORFNHG KDXVW VZLWFK 6 ORZHU 3URYHU VZLWFK 7 ORZHU 3URYHU VZLWFK 8 QDEOH GLVDE...

Page 45: ...HUJ FXW RXW 9 UHWXUQ UHG ZLUH 3RUW RPPXQLFDWLRQ 3RUW 1RW 8VHG 6RFNHW 1RW 8VHG 3RUW RPPXQLFDWLRQ 3RUW 1RW 8VHG J13 Socket Blower Speed Control PIN DESCRIPTION 1 1RW XVHG 2 1RW XVHG 3 7R SLQ 3 0 ZLULQJ VRFNHW RQ RPEXVWLRQ ORZHU VHH LJXUH RQ SDJH 4 1RW XVHG 5 1RW XVHG 6 1RW XVHG 7 7R SLQ 3 0 ZLULQJ VRFNHW RQ RPEXVWLRQ ORZHU VHH LJXUH RQ SDJH 8 7R SLQ 3 0 ZLULQJ VRFNHW RQ RPEXVWLRQ ORZHU VHH LJXUH RQ ...

Page 46: ...ITE M USER INTERFACE MODULE I U 2 15 4 14 5 10 6 7 8 11 L N 1 4 5 3 WHITE GREEN 7 WHITE BLUE 8 WHITE BROWN 2 RED GREEN WHITE N O I T C N U J X O B N E E R G N E E R G ENABLE DISABLE CIRCUIT JUMPER WIRE BETWEEN PINS 8 AND 11 ON J6 PLUG NOTE COMBUSTION BLOWER ASSEMBLY CONSISTS OF MOTOR BLOWER AND INTEGRAL BLOWER SPEED CONTROL PWM Pulse Width Modulation SPEED INSTRUCTION SIGNAL WIRES FROM CCB TO BLOW...

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Page 49: ...YH FORVHG 7KH FKHFN PDUN LFRQ LV YLVXDO FRQ UPDWLRQ RI FRQWDFW FORVXUH 7KH JQLWHU LV EHLQJ HQHUJL HG 7KH JQLWHU KDV EHHQ HQHUJL HG DQG WKH RQWURO 6 VWHP KDV VHQVHG WKH UHTXLUHG PLQLPXP JQLWHU FXUUHQW 7KH FKHFN PDUN LFRQ LV YLVXDO FRQ UPDWLRQ RI PLQLPXP JQLWHU FXUUHQW GAS OFF O N 7KH 9ROW DV 9DOYH LV EHLQJ HQHUJL HG 7KH RQWURO 6 VWHP KDV VHQVHG ÀDPH DW WKH XUQHU IURP WKH ODPH 6HQVRU 7KH RQWURO 6 VW...

Page 50: ...ZDWHU KHDWHU PXVW EH F FOHG RII DQG RQ WR UHVHW WKH RQWURO 6 VWHP NOTE FOLQJ SRZHU ZLOO QRW UHVHW WKH RQWURO 6 VWHP LI WKH FRQGLWLRQ WKDW FDXVHG WKH DXOW KDV QRW EHHQ FRUUHFWHG CONTROL SYSTEM MENUS URP WKH HVNWRS 6FUHHQ SUHVVLQJ WKH 2SHUDWLRQDO EXWWRQ GLUHFWO EHORZ 0HQX RQ WKH ZLOO GLVSOD WKH 0DLQ 0HQX 7KLV LV ZKHUH DOO RQWURO 6 VWHP PHQXV DUH ORFDWHG 7KH WDEOH EHORZ GHVFULEHV WKH RQWURO 6 VWHP PH...

Page 51: ... RQWURO 6 VWHP PHQXV IURP WKH 0DLQ 0HQX LWK 7HPSHUDWXUHV PHQX VHOHFWHG KLJKOLJKWHG LQ EODFN LQ WKH 0DLQ 0HQX VFUHHQ SUHVV WKH 2SHUDWLRQDO XWWRQ XQGHU 6 7 WR HQWHU WKH 7HPSHUDWXUHV PHQX I WKH 7HPSHUDWXUHV PHQX LV QRW VHOHFWHG XVH WKH 8S DQG RZQ XWWRQV WR VHOHFW WKLV PHQX LWHP Temperatures Heater Status Display Settings Heater Information Current Fault SELECT BACK HELP Main Menu LWK WKH 2SHUDWLQJ 6H...

Page 52: ...QX 6WDWXV GLVSOD V WKH FXUUHQW 2SHUDWLQJ 6WDWH VHH 7DEOH RQ SDJH IRU D GHVFULSWLRQ RI WKH YDULRXV RSHUDWLRQDO VWDWHV ECO Contact Blocked Inlet PS ORFNHG 2XWOHW 36 Blower Prover PS GLVSOD V WKH FXUUHQW VWDWH RI WKH VZLWFK FRQWDFWV RSHQ RU FORVHG Blower Low On Blower High On GLVSOD V ZKHWKHU WKH RPEXVWLRQ ORZHU LV UXQQLQJ DW KLJK VSHHG GXULQJ 3UH 3RVW SXUJH DQG WKH HDWLQJ RSHUDWLQJ VWDWHV RU WKH RPE...

Page 53: ...EOH RSHUDWLRQDO LQIRUPDWLRQ ODSVHG 7LPH 7RWDO DFFXPXODWHG WLPH WKH RQWURO 6 VWHP ZDWHU KHDWHU KDV EHHQ HQHUJL HG XUQHU 2Q 7LPH 7RWDO DFFXPXODWHG WLPH WKH RQWURO 6 VWHP KDV EHHQ LQ WKH KHDWLQJ RSHUDWLQJ VWDWH XUQHU UXQ WLPH FOH RXQW 7RWDO DFFXPXODWHG FRXQW RI KHDWLQJ F FOHV 9HUVLRQ 6RIWZDUH YHUVLRQ IRU FHQWUDO FRQWURO ERDUG 8 0 9HUVLRQ 6RIWZDUH YHUVLRQ IRU XVHU LQWHUIDFH PRGXOH NOTE LVWRULFDO GDWD ...

Page 54: ...V WKH 2SHUDWLRQDO XWWRQ XQGHU 9 WR YLHZ GHWDLOV IRU HDFK DXOW RU OHUW PHVVDJH VWRUHG NOTE IDXOW KLVWRU PHPRU LV FOHDUHG DIWHU GD V 1 Blocked Air Intake A7 51 mins ago 2 Blocked Exhaust A8 54 mins ago 3 Low Gas Pressure A6 57 mins ago 4 Blower Prover Failure AC VIEW BACK HELP Fault History FAULT OCCURRENCE DESCRIPTION ACTION DISPLAY 6HOHFW DXOW 2FFXUUHQFH IURP WKH 0DLQ 0HQX DQG SUHVV WKH 2SHUDWLRQD...

Page 55: ...G WKURXJK WKLV PHQX LWHP Show Contact Information Yes Change Contact Name Change Contact Phone Current Contact Info 000 000 0000 Access Code UPDATE CANCEL Service Contact Information 8VLQJ WKH 83 DQG 2 1 EXWWRQV VHOHFW KLJKOLJKWHG LQ EODFN WKH KDQJH RQWDFW 1DPH PHQX LWHP 3UHVV WKH 2SHUDWLRQDO XWWRQ XQGHU 6 7 WR RSHQ WKH KDQJH RQWDFW 1DPH PHQX Show Contact Information Yes Change Contact Name Change...

Page 56: ...LWFK FRQWDFWV DUH FRQ UPHG FORVHG WKH RQWURO 6 VWHP HQHUJL HV WKH JQLWHU IRU WKH JQLWHU DUP 8S RSHUDWLQJ VWDWH 6HH 2SHUDWLQJ 6WDWHV RQ SDJH 8 7KH RQWURO 6 VWHP PRQLWRUV JQLWHU FXUUHQW DQG PXVW VHQVH D PLQLPXP RI DPSV GXULQJ WKH JQLWHU DUP 8S RSHUDWLQJ VWDWH I PLQLPXP FXUUHQW LV QRW VHQVHG WKH RQWURO 6 VWHP ZLOO ORFN RXW DQG GLVSOD WKH Low Igniter Current IDXOW PHVVDJH RQ WKH 9 I JQLWHU FXUUHQW LV ...

Page 57: ... Gas Valve is energized gas flows to Burner Does Control System sense minimum flame sensing of 1 0 μA DC micro amps through Flame Sensor Control System Locks Out Displays Fault Msg Combustion Blower is energized Pre Purge cycle YES Does Control System sense minimum 0 5 AC amps through the Igniter YES Control System Locks Out Blower Prover Open Fault Msg is displayed NO Control System Locks Out Low...

Page 58: ...QWDFWV IRU WKH ORZHU 3URYHU ORFNHG QWDNH LU DQG ORFNHG KDXVW VZLWFKHV 7KLV LQIRUPDWLRQ LV GLVSOD HG LQ UHDO WLPH 8VH WKLV PHQX ZKHQ WURXEOHVKRRWLQJ WR TXLFNO DQG DFFXUDWHO GLDJQRVH RSHUDWLRQDO SUREOHPV THINGS TO CHECK BEFORE SERVICING 8VLQJ WKH QVWUXFWLRQ 0DQXDO WKDW FDPH ZLWK WKH ZDWHU KHDWHU DV UHIHUHQFH YHULI WKH ZDWHU SLSLQJ JDV OLQH YHQWLQJ DQG HOHFWULFDO KDYH DOO EHHQ SURSHUO LQVWDOOHG QVXUH...

Page 59: ... FRQQHFWLRQV DW 8 0 V 6RFNHW SDJH 8 0 8VHU QWHUIDFH 0RGXOH RQ SDJH DQG WKH V 6RFNHW SDJH 6HFXUH SRZHU DQG LQVWDOO D QHZ FRPP FDEOH VWDQGDUG DW QHWZRUN FDEOH ORVHO LQVSHFW FRPPXQLFDWLRQ SRUWV RQ DQG 8 0 IRU GDPDJH RU ZHDU QVXUH 9 LV VXSSOLHG WR V 6RFNHW SLQV RW ZLUH WR SLQ QHXWUDO ZLUH WR SLQ SDJH KHFN 9 WR WUDQVIRUPHU SULPDU ZLQGLQJ DW V VRFNHW SLQV SDJH ZLWK SOXJ UHPRYHG SRZHU RQ KHFN SOXJ DQG VR...

Page 60: ...LQHG KHUH 7HPS 3UREH 2SHQ 7KH RQWURO 6 VWHP KDV GHWHFWHG PRUH WKDQ RKPV IURP WKH 7HPSHUDWXUH 6HQVRU LQVLGH WKH 7HPSHUDWXUH 3UREH CHANGE BACK ADVANCED Temp Probe Open Fault occurred 2 mins ago There is a problem with the temperature probe Call a service professional Your Company Name Here press DOWN for more KHFN 7HPSHUDWXUH 3UREH SOXJ DQG VRFNHW FRQQHFWLRQ DW V 6RFNHW SDJH 3HUIRUP FORVH YLVXDO LQV...

Page 61: ...XVW JDS EHWZHHQ WKH ODPH 6HQVRU DQG WKH XUQHU DOO WKH WROO IUHH VXSSRUW SKRQH QXPEHU RQ WKH EDFN FRYHU RI WKLV PDQXDO IRU IXUWKHU DVVLVWDQFH LI WKH SUREOHP KDV QRW EHHQ FRUUHFWHG DIWHU SHUIRUPLQJ WKH SURFHGXUHV RXWOLQHG KHUH ODPH HWHFW UURU 7KH RQWURO 6 VWHP KDV GHWHFWHG ÀDPH VHQVLQJ FXUUHQW RXW RI VHTXHQFH CHANGE BACK ADVANCED Flame Detect Error Fault occurred 2 mins ago Flame detected out of seq...

Page 62: ...O IRU IXUWKHU DVVLVWDQFH DO NOT LEAVE THE WATER HEATER IN OPERATION UNDER ANY 5 8067 1 6 I UHFRUGHG WHPSHUDWXUH IURP DERYH LV EHORZ F FOH SRZHU WR UHVHW WKH RQWURO 6 VWHP DWFK WKH ZDWHU KHDWHU WKURXJK VHYHUDO KHDWLQJ F FOHV I WDQN WHPSHUDWXUH FOLPEV DERYH WKH FXUUHQW 2SHUDWLQJ 6HW 3RLQW E PRUH WKDQ VKXW RII SRZHU DQG JDV WR WKH ZDWHU KHDWHU DQG FDOO WKH WROO IUHH VXSSRUW SKRQH QXPEHU RQ WKH EDFN F...

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Page 68: ... WKH ODPH 6HQVRU ZLWK QH VWHHO ZRRO FKHFN IRU VLJQV RI H FHVVLYH ZHDU EHQW GDPDJH FUDFNV LQ WKH LQVXODWRU UHSODFH ODPH 6HQVRU LI ZRUQ RU GDPDJHG KHFN DGMXVW WKH JDS EHWZHHQ WKH ODPH 6HQVRU DQG WKH XUQHU WKLV JDS VKRXOG EH DSSUR LPDWHO LQFK 6HH ODPH 6HQVRU RQ SDJH QVSHFW WKH XUQHU GDSWHU ZLULQJ KDUQHVV IRU VLJQV RI ZHDU RU GDPDJH 5HSDLU UHSODFH DV QHFHVVDU 5HPRYH WKH XUQHU IURP WKH HQG RI WKH XUQHU...

Page 69: ...NOTES ...

Page 70: ...NOTES ...

Page 71: ......

Page 72: ...500 Tennessee Waltz Parkway Ashland City TN 37015 3KRQH D ZZZ VWDWHZDWHUKHDWHUV FRP ...

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