STARWELD QUATRO 450 Operator'S Manual Download Page 14

 

Starweld Quatro 450 Operato

r’s Manual           

 14 

6  Maintenance and Troubleshooting 

 

6.1  Routine Maintenance 

 

 

Turn off power before undergoing maintenance on the unit 

 

 

 
The unit should be blown out every 6 months to remove dirt and dust build up, 
depending on site conditions. Worn or damaged machine sockets should be 
replaced. Damaged mains cable should be replaced. 
 
If the unit is used in a dusty environment then the unit should be blown out every 3 
months. 
 
In order to blow out the machine the cover should be removed and the dust blown 
out with compressed air. An air pressure of 5 bar will be sufficient to remove any 
dust buildup. It is important to get all the dust out the heatsink and fan as well. 
 

6.2  Troubleshooting 

 

Fault 

Remedy 

Power LED does not light 

Switch the circuit breaker at the rear of the unit to the 
on position. 
Switch the unit on at the wall plug. 
Make sure the wall plug is correctly wired. 

Power LED on but no weld 

output 

Make sure the unit is switched to the stick position. 
Check for Overtemp error (Err Ot) 
Make sure unit is in the local mode and not remote. 

Erratic or improper weld 

output 

Use proper size and type of weld cable. 
Clean and tighten all weld connections including the 
earth connection to the work. 

Fan not working 

Look for something blocking the fan. 
Send the unit in for service to replace the fan. 

Wandering arc 

Use proper size tungsten. 
Use properly prepared tungsten. 
Reduce gas flow rate. 

Unit not MIG welding 

Check interconnecting cable for any bad connections 
especially in 14 way socket 
Check 10A circuit breaker on front panel 

 

Summary of Contents for QUATRO 450

Page 1: ...IMPORTANT DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY SECTION CONTAINED INSIDE THIS MANUAL STARWELD WELDING SOLUTIONS WEBSITE www starweld co za TEL 27 1...

Page 2: ...5 STICK WELD CONNECTION 8 3 6 MIG WELD CONNECTION 8 3 7 TIG WELD CONNECTION 8 3 8 CONNECTING INPUT POWER 9 4 Operation 10 4 1 CONNECTIONS 11 4 1 1 Power 11 4 1 2 Output Terminals 12 4 1 3 14 way Sock...

Page 3: ...ng on a dry insulated mat or platform Use fully insulated electrode holders Never dip the holder in water to cool it or lay it on conductive surfaces or the work surface Do not touch holders connected...

Page 4: ...ocesses produce molten metal sparks and hot work surfaces These can cause fire or explosion if precautionary measures are not followed Welding on closed containers can them to explode Check and make s...

Page 5: ...metal Wear approved safety glasses with side shields even under the welding helmet Wear approved ear protection if noise level is too high Electric arc welding processes produce intense electric and...

Page 6: ...tive Humidity Altitude Above Sea Level 10 C to 40 C 50 C to 80 C Up to 50 at 40 C Up to 90 at 20 C Up to 1800m 3 2 Duty Cycle Duty cycle is the percentage of ten minutes that the unit can weld at sele...

Page 7: ...Starweld Quatro 450 Operator s Manual 7 15cm Unit Wall Front of Unit Figure 1 Location of Unit...

Page 8: ...that is earth cable and electrode cable of 100m then the cable size should be 70mm2 3 5 Stick Weld Connection Stick welding requires positive polarity that is the electrode holder is connected to the...

Page 9: ...ting Input Power Turn off power before connecting unit to mains Do not use worn damaged and undersized cables or plugs The unit is supplied with usually a five meter trailing cable other lengths are a...

Page 10: ...anying LED indicates the selected mode LOCAL REMOTE BUTTON Used to select the input reference Either from the main encoder local or from a suitable remote controlling device When in the TIG and Stick...

Page 11: ...ond time 4 The parameter in the Voltage Display will begin to flash indicating that this has been selected for change 5 Use the Encoder to now adjust this parameter 6 After the desired value is select...

Page 12: ...3 14 way Socket The 14 way socket is used for the connection of torch triggers interconnection cables and ancillary equipment Pin Function 1 TIG Trigger 2 TIG Trigger 3 Pot GND 4 Pot Wiper 5 Pot 5V 6...

Page 13: ...t voltage is applied and welding may continue as long as there is welding current and after an internally set time for tacking Thereafter the voltage is once more reduced The time that is allowed for...

Page 14: ...d fan as well 6 2 Troubleshooting Fault Remedy Power LED does not light Switch the circuit breaker at the rear of the unit to the on position Switch the unit on at the wall plug Make sure the wall plu...

Page 15: ...Starweld Quatro 450 Operator s Manual 15 7 Electrical Diagrams...

Page 16: ...Starweld Quatro 450 Operator s Manual 16 8 Parts...

Page 17: ...00VA Transformer 3 Circuit Breaker 4 HF Transformers 5 WM020 Power Board 6 Input Bridge 7 WM081 Soft Start 8 Output Diodes 9 LEM Module 10 Positive Socket 11 14 Way Socket 12 10A Circuit Breaker 13 WM...

Page 18: ...excluding misuse and abuse The equipment must be returned to Arc Quip or its agents For service repairs and technical assistance contact your STARWELD dealer or the manufacturer Distributor Starweld...

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