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Stark KH 1600 S, Operating And Maintenance Manual

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Stark KH 1600 S Operating And Maintenance Manual Download Page 4

 

Sivu 4 / 23 
 

1.

 

DECLARATION OF CONFORMITY 

 

The original manufacturer’s EC declarati

on of conformity:  

Generic product name: Collecting sweeper           
Models: KH 1600 T, KH 2000 T, KH 1600 S, KH 2000 S, KH 2500 S 
  
Manufacturer:  
Lametal Ltd  
Kaskenviertäjäntie 2 73100 LAPINLAHTI, Finland   
tel. +358 17 731 565  
  
Declares that the above-mentioned equipment meets the provisions of Directive 2006/42/EC on machinery and, where 
applicable, complies with the standards    

• 

SFS-EN ISO 12100-1,   

• 

SFS-EN ISO 12100-2   

• 

SFS-EN 1050  

  
The person authorized to compile technical documentation:  

 

 

Lassi Mehtonen   
Managing director  
Kaskenviertäjäntie 2 
73100 Lapinlahti, FINLAND  
 

 

 

Summary of Contents for KH 1600 S

Page 1: ...Original Operating and maintenance manual Collecting sweeper ...

Page 2: ...Visit our webpage www stark fi for the complete product range including new products The manufacturer reserves the right for structural and technical changes without prior notice Therefore some pieces of information given in the manual may have changed after printing this manual Read before use Make sure you know your equipment before you start using it Equipment may be operated only by an individ...

Page 3: ...broom roller 12 7 3 Adjusting the side brushes 13 7 4 Replacing the brush rings 14 7 5 Replacing the side brushes 16 7 6 Transferring the collecting sweeper 16 7 7 Detaching the collecting sweeper 16 7 8 Irrigation system 17 7 9 Accessories for the collecting sweeper 17 8 MAINTENANCE OF THE COLLECTING SWEEPER 18 8 1 General safety precautions for the use and maintenance 18 8 2 Tightening torque 18...

Page 4: ...etal Ltd Kaskenviertäjäntie 2 73100 LAPINLAHTI Finland tel 358 17 731 565 Declares that the above mentioned equipment meets the provisions of Directive 2006 42 EC on machinery and where applicable complies with the standards SFS EN ISO 12100 1 SFS EN ISO 12100 2 SFS EN 1050 The person authorized to compile technical documentation Lassi Mehtonen Managing director Kaskenviertäjäntie 2 73100 Lapinlah...

Page 5: ...to pull by the hydraulic hoses but only by the hydraulic fitting During operation pay attention to safe appropriate travel speed other traffic people and animals danger zones and objects that block your view children use of turn signal when driving NEVER use the machine if there is someone in the danger zone NEVER go under the attachment During maintenance the hydraulics of the base machine MUST b...

Page 6: ...in section 8 6 check all bolts and nuts for tightness Check all bolts nuts and hydraulic fittings for tightness after the first day of operation If the equipment is not likely to be used for a longer period of time clean it thoroughly after use and lubricate as instructed ...

Page 7: ...al number of your collecting sweeper Product and model _______________________________Serial number___________________________________ 4 2 Maintenance services When replacing parts use original manufacturer spare parts only By using original spare parts you ensure dependable operation of the colleting sweeper and comply with the warranty policy To facilitate the supply of spare parts always inform...

Page 8: ...OLLECTING SWEEPER 1 Frame of the collecting sweeper 2 Bottom plate 3 Broom roller 4 Floating beam 5 Protective case 6 Hydraulic cylinder 7 Front support wheel 8 Back support wheel 9 Brush lamellas Picture 2 Main parts of the sweeper ...

Page 9: ...Sivu 9 23 Picture 3 Main parts of the sweeper ...

Page 10: ...hed to the coupler on the base machine e g a loader Attach the bucket sweeper to the base machine and make sure the locking cotters are secured Apply parking brake 3 Turn off the base machine and make sure the parking brake is applied 4 Make sure there is no pressure in the base machine hydraulic system When connecting always make sure the hydraulic connectors are clean and the hoses are intact 5 ...

Page 11: ...ully the movement paths between the coupling mechanism the base machine and the attachment for collisions Make sure that the hydraulic hoses and connectors have enough space 6 Check that the brush roll rotates in the direction of the case and the side brushes if used rotate towards the device If not switch hose locations in the base machine 7 Broom roller s rotational speed can be adjusted by a fl...

Page 12: ...roller height is set by adjustment poles located at both ends of the sweeper picture 4 When you adjust the height do it on both sides in equal measure Otherwise the broom roller will be tilted and the brush rings will wear unevenly In the optimal height the brush rings are pressed approx 20mm against the ground Adjustment pole ...

Page 13: ... will tilt to the front and to the outer side Picture 5 Adjusting the side brush 1 Adjusting the height and wear of the side brush rotate the push arm 2 Tilting the brush to the side Loosen the bolts tilt the brush to the desired position tighten the bolts 3 Tilting the brush to the front back Loosen the bolts tilt the brush to the desired position tighten the bolts Picture 5 Adjusting the sidebru...

Page 14: ...ing unit s support plate and remove the lift arm Picture 7 5 Remove M8 bolts from the engine s support plate on the right side picture 8 After this the broom roller is detached from the frame 6 Remove the brush rings Pay attention to the order in which they were installed since every other ring needs to be turned 180 degrees 7 The first six brush rings located next to the engine case cannot be tur...

Page 15: ...Sivu 15 23 Picture 8 Bolts of the engine s support plate ...

Page 16: ... speed 7 7 Detaching the collecting sweeper 1 Lower the collecting sweeper to an even ground Lift the broom roller so that the brush rings are not pressed against the ground 2 Turn off the base machine put on the parking brake and release pressure from the system 3 Detach the hydraulic hoses and protect the couplings with plugs 4 Open the mechanical lock and detach the sweeper 5 If the sweeper is ...

Page 17: ... irrigation system is not likely to be used in the near future Only fresh water can be used in the irrigation system Using salt water is strictly prohibited Picture 10 Water pump and tap 7 9 Accessories for the collecting sweeper Wired controller wires 12 24 V Right side brush different versions for S and T models includes a flow control valve Left side brush different versions for S and T models ...

Page 18: ...ake sure hydraulic fluids or greases do not leak to the ground Use all necessary personal protectors 8 2 Tightening torque Nm strength 8 8 M4 3 3 M5 6 5 M6 11 3 M8 27 3 M10 54 M12 93 M14 148 M16 230 M18 329 M20 464 M22 634 M24 798 M27 1176 M30 1597 M33 2161 M36 2778 M39 3597 Table 1 Tightening torque 8 3 Daily maintenance In order to prevent further damages it is important to inspect the device vi...

Page 19: ...k fastening bolts for tightness table 1 8 6 Lubrication points 1 Grease nipples of the hydraulic cylinder Both sides of the sweeper 2 Grease nipples of the front support wheel 3 Grease nipples of the floatation beam 4 Grease nipples of the back support wheel 5 Grease nipples of the engine s support plate Both sides of the sweeper 6 Grease nipples of the bearing unit Picture 11 Lubrication points P...

Page 20: ...per is attached to the base machine with 2 or 4 hoses In a 2 hose system figures 1 and 2 the flow control valve is used to choose whether to rotate the brushes or open close the bottom plate In a 4 hose system figures 3 and 4 both actions can be controlled by the base machine s hydraulics and a separate valve is not needed The brush rotation speed is adjusted by the flow control valve If the base ...

Page 21: ...Sivu 21 23 Figure 2 2 hose hydraulics with two side brushes ...

Page 22: ...Sivu 22 23 9 2 4 hose hydraulics Figure 3 4 hose hydraulics with one side brush Figure 4 4 hose hydraulics with two side brushes ...

Page 23: ... as travel and waiting hours daily allowances travel expenses or costs arising from detaching and reinstalling the equipment The manufacturer does not compensate for indirect costs caused by repairs during the warranty period such as lost working hours Original parts replaced during the warranty period shall remain with the manufacturer The client must keep the damaged parts for six 6 months unles...

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