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15 

 

No indication (LEDs) on the 
dashboard 

Parts are loose 

Lock the inserted parts 

Fuse is burned out 

Replace the fuse 

Bumpy riding 

The tire pressure is 

unbalanced 

Balance the air pressure 

The front and rear 

wheel are not aligned 

Correct the assembly of the wheels 

Turning is difficult 

Tire pressure is too 

low 

Inflate tires 

Shaft is short of 

lubrication. 

Add lubrication 

The direction shaft pin 

or joints are damaged 

Replace parts 

Turning excessively 

Tie-rod is damaged 

Replace part 

Steering rack has not 
been adjusted well  or 
abased 

Adjust or replace 

The direction shaft is 
loose 

Tighten direction shaft 

Lack of power, slow response 

Low battery power 

Charge the battery 

Damaged drive gear 

Replace 

Speed control system 
is faulty 

Maintain speed control system 

Rear bearing is leaking oil  

Axle of the tire or the 
washer is damaged 

Replace parts 

Too much oil 

Reduce oil quantity 

Summary of Contents for Roadster-2+2

Page 1: ...Owner s Manual and Service Guide Roadster 2 2 Roadster 4 2 Roadster 6 2 August 2014...

Page 2: ...on procedure 7 Safety 7 Driving on hilly terrain 7 Parking safety tips 8 Before initial use 8 Maintenance Battery maintenance 9 Charging the battery group 11 Brake system maintenance 12 Steering syste...

Page 3: ...nsions in 140 x 53 x 46 156 x 53 x 50 187 x 56 x 50 Weight including battery lbs 1205 1580 1300 Ground Clearance in 5 9 5 9 5 9 Turing Radius ft 14 17 19 Wheelbase in 67 95 125 Climbing capacity 25 25...

Page 4: ...horn and light switch 13 Cup holders Dashboard 1 Speed gauge mounting point 2 Speedometer 3 Lights on indicator 4 Left turn signal indicator 5 Power display 6 Right turn signal indicator 7 Brake light...

Page 5: ...D is pressed down and backward when REV is pressed down When the switch is centered vehicle is in the neutral position WARNING Do not shift between forward and reverse when vehicle is running or damag...

Page 6: ...t put the Forward Reverse switch in the neutral Before moving forward or reverse the parking brake should be released to prevent serious damage to the brake system and related parts Charging Charger S...

Page 7: ...ds and meet the road regulations Carefully review the laws for golf car and low speed vehicle use in the city and state you are operating the vehicle in Driver Information It is recommended that only...

Page 8: ...he drive train and components Do not start stop or turn at high speeds Do not pass other vehicles traveling in the same direction at intersections blind spots or at other dangerous locations Follow al...

Page 9: ...you understand how to operate the vehicle its equipment and how to use it safely Maintaining good performance depends to a large extent on the proper operation of the vehicle New Vehicle Inspection Be...

Page 10: ...current high capacity and a long lifetime To keep the vehicle in good performance it is very important to maintain it in the correct procedure The connectors on the batteries are the output connectors...

Page 11: ...s immediately when approaching the end of the battery s life The capacity of a battery at the end of its life will decrease quickly and won t meet the standard range miles on full charge Consult with...

Page 12: ...battery post hardware to 50 70 in lbs 6 8 Nm torque Protect the battery terminals and battery wires with a commercially available protective coating Battery Connections Charging the Battery group In...

Page 13: ...enance The drive motor is an AC motor Keep the motor surface clean at all times Clean the surface with a dry cloth Avoid any water contact inside motor Lubrication Maintenance Check the brakes once a...

Page 14: ...rack s spindle Check tightness of steering rack and bracket Inspect and adjust front wheel s toe in Checking tightness of front absorber and helix spring Check height of electrolyte Check density of e...

Page 15: ...tery Direction switch is damaged Replace part Accelerator is damaged Replace part Direction contactor is damaged Replace part Wiring is loose Repair or replace parts Vehicle moves slowly and or stops...

Page 16: ...of lubrication Add lubrication The direction shaft pin or joints are damaged Replace parts Turning excessively Tie rod is damaged Replace part Steering rack has not been adjusted well or abased Adjus...

Page 17: ...nclude all causes that result in these listed issues After Sale Service Star EV has authorized local dealers that will provide the friendly service and technical support for end users Be sure to visit...

Page 18: ...g nuts tightened Is the batteries water level normal Any batteries or controller motor wirings loose Is the controller system normal Is the fixed screw for the steering system normal Are the wiring co...

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