Stardex 0304 Manual Download Page 1 | Manualshive

Page: 1 / 35

background image

HELSINKI, FINLAND, 2015

COMMON RAIL INJECTORS TESTER

STARDEX® 0304

1
2
3
...
»

Summary of Contents for 0304

Page 1: ...HELSINKI FINLAND 2015 COMMON RAIL INJECTORS TESTER STARDEX 0304...

Page 2: ...al impact while operating Avoid body damage do not drop the device and do not put any heavy objects on its cover At any sign of device defect as smoke sparking or specific smell unplug the device imme...

Page 3: ...ections Dimensions 450 400 200 mm AC power supply 220V 50Hz or 110V 60Hz Power consumption in stand by mode 40W Power consumption in load mode 400W Operating temperature From 100 to 500 Relative air h...

Page 4: ...itor directly to STARDEX 0304 STARDEX 0304 combined with a hand pump enables to make an express test of Common Rail injectors on the following parameters efficiency leakage quality of injection pressu...

Page 5: ...Power cable connector Power switch RPM sensor connector Pressure sensor connector Injector cable connector Regulator connector 1 Regulator connector 2 Regulator connector 3 USB ports Output for extern...

Page 6: ...Front panel light diode Has 3 states No light the device is de energized Red light standby mode Green light the device is on On off button 1 2...

Page 7: ...the pressure sensor connector using the appropriate cable Connect the fuel rail pressure regulator to regulator connectors 2 3 using the appropriate cables Connect injectors to the injector cable conn...

Page 8: ...e mode of the device HAND PUMP is a mode for testing mechanical and common rail injectors with the hand pump TEST BENCH is a mode for testing injectors and common rail pumps on the high pressure pump...

Page 9: ...played COMMON RAIL testing of Common Rail injectors on the hand pump express test MECHANICAL testing of usual mechanical injectors on the hand pump DEFAULT if the field is ticked the next chosen mode...

Page 10: ...TORS testing of common rail injectors on the high pressure pump bench in hand or semi automatic mode PUMPS testing of common rail pumps on the high pressure pump bench in hand or semi automatic mode D...

Page 11: ...s Bosch DELPHI electromagnetic injectors Delphi DENSO electromagnetic injectors Denso SIEMENS piezoelectric injectors Siemens PIEZO BOSCH piezoelectric injectors Bosch CATERPILLAR electromagnetic inje...

Page 12: ...or duration of injection and is measured in microseconds Pulse frequency the number of complete injections per 1 sec measured in Hz START STOP button switches on and off pulse to the injector with the...

Page 13: ...4 and follow MAIN HAND PUMP COMMON RAIL Select the type of the injector tested Select pulse width and frequency Press START STOP button to start injector s work Create pressure in the fuel line using...

Page 14: ...bar 25 bar Bosch trucks 200 bar 30 bar Denso cars trucks 190 bar 40 bar Delphi cars 175bar 30 bar Delphi trucks 200 bar 30 bar Siemens and Piezo Bosch 170bar 25 bar These reference materials are gener...

Page 15: ...ANICAL the window for selecting a serial number will open Filter is a line for inputting a part of a serial number to simplify search in the data base Data base records which do not contain the insert...

Page 16: ...il fixed by the pressure sensor Maximal pressure is maximal pressure fixed in the fuel line The value of maximal pressure is instantly updated when press on it Quit to menu HAND PUMP Install a mechani...

Page 17: ...mmon Rail injectors on the high pressure pump bench MAIN TEST BENCH INJECTORS After following to INJECTORS the window for selecting the test mode will open Manual is a manual mode for testing on the h...

Page 18: ...tromagnetic injectors Denso SIEMENS piezoelectric injectors Siemens PIEZO BOSCH piezoelectric injectors Bosch CATERPILLAR electromagnetic injectors Caterpillar Quit to menu TEST BENCH All Common Rail...

Page 19: ...ector serial number will open Filter is a line for inputting a part of a serial number to simplify search in the data base Data base records which do not contain the inserted part of the number will b...

Page 20: ...by ON OFF switch in the section PRESSURE or by the button START STOP If the Common Rail bench pump has lower productivity than required for testing this type of injectors or back flow of injector is t...

Page 21: ...on buttons have 3 states Lights red injector is selected Winks red injector is pulsed Does not light injector is not selected Units of measurement switches units of measurement of result delivery back...

Page 22: ...es to the fuel rail Connect supply and return flow to the measuring unit e g measuring unit of the test bench or STARDEX 0104 Connect the fuel rail pressure sensor to the appropriate channel of STARDE...

Page 23: ...1 2 3 Typical connection diagram Testing of Common Rail pump on the high pressure pump bench MAIN TEST BENCH PUMPS After going to PUMPS the window for the test mode selection will open...

Page 24: ...sure pump bench Testplan is a semi automatic pump testing mode on testplan Quit to menu TEST BENCH After going to TESTPLAN the window for selecting manufacturer will open BOSCH Bosch pumps DELPHI Delp...

Page 25: ...er is a line for inputting a part of a serial number to simplify search in the data base Data base records which do not contain the inserted part of the number will be automatically removed from the s...

Page 26: ...of the device Channel control mode shows control mode on the channel horizontal arrows change modes Channel control mode has 3 states PRESSURE target pressure control mode is only available on the fi...

Page 27: ...sensor connector and the fuel rail pressure regulator to the regulator connector 1 using appropriate wires from the kit Connect pump pressure regulators if exist to the regulator connectors 2 3 Turn o...

Page 28: ...Current graph Return go back to the previous window Current scale intensity of current in the injector circuit measured in Ampere Time scale time measured in microseconds Select buttons activate deac...

Page 29: ...values 1500 bar 1800 bar Injector delivery measuring units sets used in tests by default measuring units of injector delivery Have 2 values ml min milliliters per minute ml 200str milliliters per 200...

Page 30: ...recovery measuring units sets used in tests by default measuring units of pump back flow Have 3 values ml min milliliters per minute ml 200str milliliters per 200 cycles l hour liters per hour Return...

Page 31: ...s modes as follow ml hour ml min ml beats only for link with STARDEX 030x Press the reset to start metering delivery and return To save the test results in a report click store Delivery value Recovery...

Page 32: ...to test six piezoelectric Siemens injectors 1 piece Adapter for main cable to test six piezoelectric Bosch injectors 1 piece Cable for connecting Bosch pressure sensor 1 piece Cable for connecting Bo...

Page 33: ...Adapter for main cable to test six injectors multisystem 1 Adapter for main cable to test six injectors multisystem 2 Fuel rail for testing six injectors assembly Fuel rail for testing one injector Pr...

Page 34: ...e to violation of the operation terms misuse including unskillful or mistaken personnel actions and if there are traces of mechanical impact Post warranty service of device is performed at cost compon...

Page 35: ...device is packed into a bubble wrap and a carton box Weight 18 kg Length 600 mm Width 400 mm Height 400 mm MANUFACTURED BY OY STARDEX LTD PULTTITIE 2 00880 HELSINKI FINLAND 358 0 44 5523130 info stard...

Reviews:

No comments

Related manuals for 0304

Brand: B&K Pages: 8

Brand: ParaBody Pages: 5

Brand: Sagola Pages: 20

Brand: Earmor Pages: 5

Brand: Federal Signal Corporation Pages: 4

Brand: ParaBody Pages: 7

Brand: IDEAL Pages: 12

Brand: unios Pages: 2

Brand: laerdal Pages: 8

Brand: LAHTI PRO Pages: 16

Brand: laerdal Pages: 32

Brand: laerdal Pages: 32

Brand: laerdal Pages: 8

Brand: Magma Pages: 16

Brand: Octane Fitness Pages: 20

Brand: Oceaneering Pages: 27

Brand: Mach Pages: 12

Brand: Vari Lite Pages: 14

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands