Star PGC28I Owner'S Manual Download Page 2

WARRANTY EXCLUSIONS

THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.

• Any product which has not been used, maintained, or installed 
   in accordance with the directions published in the appropriate 
   installation sheet and/or owner’s manual, including incorrect 
   gas or electrical connection. Star is not liable for any unit which 
   has been mishandled, abused, misapplied, subjected to harsh 
   chemicals, modifi ed by unauthorized personnel, damaged 
   by fl ood, fi re, or other acts of nature [or God], or which have 
   an altered or missing serial number.
• Installation, labor, and job checkouts, calibration of heat controls, 
   air and gas burner/bypass/pilot adjustments, gas or electrical 
   system checks, voltage and phase conversions, cleaning 
   of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety 
   controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz 
   heating elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and 

          hotplates, including but not limited to burners, grates, and 
         radiants.

• Any labor charges incurred by delays, waiting time, or operating 

         restrictions that hinder a service technician’s ability to perform 
         service.

• Replacement of items subject to normal wear or items that can 

         easily be replaced during a daily cleaning routine, such as but not 
         limited to knobs, bulbs, fuses, quartz heating elements, baskets, 
          racks, and grease drawers.

• Any loss of business or profi ts.

ADDITIONAL WARRANTIES

Specialty/chain specifi c versions may also have additional warranties.

LIMITED EQUIPMENT WARRANTY

Star Manufacturing [as well as its subsidiaries] warranties new products 
to be free from defects in material and/or workmanship for a period 
of one [1] year from the date of original installation, except as noted 
below. Defects that occur as a result of normal use, within the time 
period and limitations defi ned in this warranty, will at Star’s discretion 
have the parts replaced or repaired by Star or a Star-authorized service 
agency. 

THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.

Repairs performed under this warranty are to be performed by a Star-
authorized service agency. Star will not be responsible for charges 
incurred or service performed by non-authorized repair agencies. 
In all cases, the nearest Star-authorized service agency must be used. 

Star will be responsible for normal labor charges incurred in the repair 
or replacement of a warrantied product within 50 miles (80.5 km) of 
an authorized service agency. Time and expense charges for anything 
beyond that distance will be the reponsibility of the owner. All labor 
will need to be performed during regular service hours. Any overtime 
premium will be charged to the owner. For all shipments outside the 
U.S.A. and Canada, please see the International Warranty for specifi c 
details.

It is the responsibility of the owner to inspect and report any shipping 
damage claims, hidden or otherwise, promptly following delivery. 

No mileage or travel charges will be honored on any equipment that is 
deemed portable. In general, equipment with a cord and plug weighing 
less than 50 lb. (22.7 kg) is considered portable and should be taken or 
shipped to the closest authorized service agency, transportation prepaid.

PORTABLE EQUIPMENT EXAMPLES

• 514LL fryer 

 

 

• J4R popcorn machine

• 15MC and 18MCP hot food  

• 12NCPW and 15NCPW nacho

   merchandisers   

 

   merchandisers

• QCS1, QCS2, and RCS2 toasters 

• nacho cheese warmers except 

• 16PD-A pretzel merchandisers 

   11WLA-series models 

• condiment dispensers except 

•  specialty food warmers except

   HPD- and SPD-series models  

    

130R, 11RW, and 11WSA models

• all pop-up toasters 

 

• all butter dispensers

• all pastry display cabinets  

• all nacho chip merchandisers

• all heat lamps   

 

• all accessories

CONTACT

Should you require any assistance regarding the operation or 
maintenance of any Star equipment; write, phone, fax or email 
our service department. In all correspondence mention the 
model number and the serial number of your unit, as well as 
the voltage or type of gas you are using.

Business hours are 8:00 a.m. to 4:30 p.m. Central Standard Time 
Telephone 

Star/Toasmaster

 314.678.6306 

Lang

 314.678.6315

Fax 314.781.2714
Email [email protected]
www.star-mfg.com • www.langworld.com • www.toastmastercorp.com  

PRODUCTS

PARTS

LABOR

 Lang Chef-Series™ convection ovens

3 years

2 years

Lang Strato-Series™ convection ovens 2 years

2 years

Lang convection oven doors

lifetime

4 years

Lang LG and Star Ultra-Max® 

griddles, charbroilers, and hotplates

 3 years 3 years

Star-Max® fryers, griddles, 

charbroilers, and hotplates

2 years

2 years

Jetstar® popcorn poppers

2 years

2 years

Staltek™ roller grill coatings

5 years

chrome griddle surfaces [against 

peeling]

5 years

lava rock charbroiler grates, burners, 

and burner shields

180 days

original Star, Lang, or Toastmaster 

parts sold to repair Star, Lang, or 

Toastmaster equipment

90 days

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.  

 

              

 

 

      

2M-Z21647 • Rev A • 08.2016

i

Summary of Contents for PGC28I

Page 1: ...e parts list s pertaining to the unit covered by this manual are also included This manual must be read and understood by all persons using or installing this appliance Contact your Star dealer if you have any questions concerning installation use or maintenance of this equipment DO NOT DISCARD THIS MANUAL Sandwich Grill 2M Z22033 Rev A 03 2017 PSC28I ...

Page 2: ...ir or replacement of a warrantied product within 50 miles 80 5 km of an authorized service agency Time and expense charges for anything beyond that distance will be the reponsibility of the owner All labor will need to be performed during regular service hours Any overtime premium will be charged to the owner For all shipments outside the U S A and Canada please see the International Warranty for ...

Page 3: ...nual for PGC28I and PSC28I Sandwich Grills TABLE OF CONTENTS Warranty i General Information and Installation 1 2 Specifications 3 Daily Operation 4 Cleaning 4 Settings 5 Exploded Views 6 9 Parts List 10 11 Wiring Diagrams 12 17 ...

Page 4: ...iii NOTES ...

Page 5: ...r required maintenance Please have the information in the above fields ready when you call to ensure a faster service Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability Due to periodic changes in designs methods procedures policies and regulations the specifications contained in this document are subject to change without notice Star reserves the...

Page 6: ...e around the grill for adequate ventilation It is recommended that you leave at least a one 1 inch 25 mm gap on each side of the unit when possible for optimal performance Before using the unit for the first time ensure to clean the unit properly Refer to the CLEANING section for specific cleaning instructions ELECTRICAL CONNECTION Before making any electrical connection to this unit check that th...

Page 7: ... 6 30P1 13 5 in x 13 5 in 2 343 mm x 343 mm 2 29 1 in x 14 2 in 739 mm x 361 mm SPECIFICATIONS 29 1 in 739 mm MODEL HEIGHT CLOSED OPEN WIDTH DEPTH LEG HEIGHT APPROX SHIP WEIGHT APPROX WEIGHT INSTALLED PGC28 PSC28 13 7 in 27 1 in 348 mm 688 mm 34 25 in 870 mm 24 6 in 625 mm 2 5 in 64 mm 206 lb 93 4 kg 190 lb 93 4 kg 6 30P 6 50P PSC28IT shown 27 1 in 688 mm 4 3 in 109 mm 13 7 in 348 mm 4 25 in 108 m...

Page 8: ...oned Bring the grill to 300 F 149 C setting 5 on thermostat controlled models iv Apply a salt free release agent and brush the cooking surface If using an aerosol release agent spray into a cup and then brush onto the cooking surface iv Allow the unit to sit still set to 300 F 149 C for 20 minutes and then being careful to avoid touching the hot surfaces directly wipe the cooking surfaces clean us...

Page 9: ...ng that each setting adds 50 F 28 C for each position up to setting 10 which is set at 550 F 288 C SETTING TIMER TIMER MODELS ONLY On timer equipped models only the selected preset can be changed by holding either the 1 button and pressing the START STOP button to increase time or by holding either the 2 button and pressing the START STOP button to decrease time Releasing the button that is being ...

Page 10: ...6 6 31 9 30 29 28 13 14 32 33 34 22 A EXPLODED VIEW LOWER PLATEN ELEMENTS ...

Page 11: ...ual for IRCS4 Impingement Radiant Split Belt Conveyor Toaster 7 2M Z22033 Rev A Owner s Manual for PGC28I and PSC28I Sandwich Grills B 2 1 11 12 10 9 8 6 4 5 19 17 18 7 22 34 13 14 15 16 3 4 EXPLODED VIEW UPPER PLATEN ELEMENTS ...

Page 12: ...8 39 36C 38 37 40 41 42 36D 49 48 50 51 35 48 47 44 45 46 43 36B 37 38 39 35 EXPLODED VIEW LOWER BODY WITH THERMOSTAT OR THERMOSTAT AND TIMER CONROLS ...

Page 13: ... IRCS4 Impingement Radiant Split Belt Conveyor Toaster 9 2M Z22033 Rev A Owner s Manual for PGC28I and PSC28I Sandwich Grills 27 5 25 26 24A 24B 23 22 21 20 36A 39 52 EXPLODED VIEW BOTTOM PANELS AND LOWER BODY WITH ELECTRONIC CONROLS ...

Page 14: ...8 ALL upper RTD probe 2 7 16 D9 Z14856 ALL probe mount bracket 2 7 17 2B Z2987 ALL arm 4 7 18 D9 Z4849 ALL top housing 2 7 19 2V Z2989 ALL handle 2 7 20 D9 Z3071 ALL side handle bracket 4 9 21 2C 1522 ALL 1 4 20 screw 4 9 22 2C 1512 ALL 10 24 screw 12 6 7 9 23 2V Z3072 ALL side handle 2 9 24A D9 GR0786 ALL right base plate 1 9 24B D9 GR0787 ALL left base plate 1 9 25 2V Z3027 ALL lower cross suppo...

Page 15: ... or timer and thermostat models knob 2 8 38 2J Z2329 thermostat or timer and thermostat models pliot light 2 8 39 D9 Z21965 ALL grease tray 2 8 9 40 2I 05 07 0013 ALL switch boot 2 8 41 2M Z18461 ALL power on off label 2 8 42 Z1 70 07 0343 ALL switch guard 2 8 43 2A Z21972 ALL counterbalance hinge mount plate 4 8 44 2E Z2894 ALL terminal block 2 8 45 2E 05 07 0350 ALL transformer 2 8 46 2K Z6183 A...

Page 16: ...RNS AND COLORS FOR DISPLAY ONLY NOT INDICATIVE OF WIRE COLOR PATTERN WIRING DIAGRAM PGC28I PSC28I ASSEMBLY VIEW FROM BOTTOM 2M Z22161 UPPER RIGHT ELEMENT LOWER RIGHT ELEMENT THERMOSTAT LIGHT TERMINAL BLOCK 3 3 2 1 1 ...

Page 17: ... Toaster 13 2M Z22033 Rev A Owner s Manual for PGC28I and PSC28I Sandwich Grills UPPER LEFT ELEMENT LOWER LEFT ELEMENT LIGHT THERMOSTAT TERMINAL BLOCK green white black PLUG 208 V plugs 6 30P 5 400 Watts 6 50P 5 400 Watts 240 V plugs 6 30P 7 200 Watts 6 50P 7 200 Watts 3 3 2 1 1 ...

Page 18: ...DICATIVE OF WIRE COLOR PATTERN WIRING DIAGRAM PGC28IT PSC28IT ASSEMBLY VIEW FROM BOTTOM 2M Z22162 A B C D UPPER RIGHT ELEMENT LOWER RIGHT ELEMENT TIMER BOARD DISPLAY THERMOSTAT LIGHT TRANSFORMER POWER SWITCH TERMINAL BLOCK 6 6 7 7 4 5 9 9 2 2 3 1 1 8 8 ...

Page 19: ...8I and PSC28I Sandwich Grills UPPER LEFT ELEMENT A B C D LOWER LEFT ELEMENT ISPLAY LIGHT THERMOSTAT TRANSFORMER TIMER BOARD DISPLAY POWER SWITCH POWER SWITCH TERMINAL BLOCK green white black PLUG 208 V plugs 6 30P 5 400 Watts 6 50P 5 400 Watts 240 V plugs 6 30P 7 200 Watts 6 50P 7 200 Watts 6 6 7 7 4 4 4 5 5 5 9 9 2 2 3 3 1 1 8 8 ...

Page 20: ...WIRE COLOR PATTERN WIRING DIAGRAM PGC28IE PSC28IE ASSEMBLY VIEW FROM BOTTOM 2M Z22163 UPPER RIGHT ELEMENT PROBE LOWER RIGHT ELEMENT PROBE CONTROLLER DISPLAY UPPER RIGHT RELAY LOWER RIGHT RELAY POWER SWITCH TERMINAL BLOCK A B C D 3 7 7 13 13 13 14 14 14 15 15 16 16 8 8 4 4 5 6 5 6 1 1 1 2 2 3 3 ...

Page 21: ... E6 E7 E3 E4 E1 E11 E2 E12 UPPER LEFT ELEMENT PROBE LOWER LEFT ELEMENT PROBE CONTROLLER DISPLAY R Y UPPER LEFT RELAY R Y LOWER LEFT RELAY POWER SWITCH R H TERMINAL BLOCK green white black PLUG 208 V plugs 6 30P 5 400 Watts 6 50P 5 400 Watts 240 V plugs 6 30P 7 200 Watts 6 50P 7 200 Watts A B C D 3 7 7 8 8 13 13 13 14 14 14 15 15 16 16 4 5 5 6 6 4 1 1 1 2 2 3 3 ...

Page 22: ...18 NOTES ...

Page 23: ...2M Z21001 Rev Owner s Manual for IRCS4 Impingement Radiant Split Belt Conveyor Toaster 19 2M Z22033 Rev A Owner s Manual for PGC28I and PSC28I Sandwich Grills NOTES ...

Page 24: ... S A 2M Z22033 Rev A 03 2017 Specifications are subject to change without notice STAR MANUFACTURING INTERNATIONAL INC 10 Sunnen Drive Saint Louis Missouri 63143 Telephone 800 264 7827 Fax 314 781 5445 www star mfg com ...

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