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Star Manufacturing Ultra-Max 824M, Installation And Operating Instructions Manual

The Star Manufacturing Ultra-Max 824M is an advanced kitchen appliance, designed for professionals seeking top-notch performance. Enhance your culinary skills with this versatile product. Ensure safe and efficient usage by accessing the comprehensive "Installation And Operating Instructions Manual" available for free download at manualshive.com.

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STAR MANUFACTURING INTERNATIONAL, INC. 

SK1878  

            REV B    

 

        3-30-09

Model:  800 SERIES

REFER TO THE PARTS LIST SPECIFIC 
TO YOUR MODEL FOR MORE DETAIL INFORMATION.

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NAMEPLATE

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Summary of Contents for Ultra-Max 824M

Page 1: ...rominentlocation detailedinstructions to be followed in the event the operator smellsgas Obtaintheinstructionsfrom the local gas supplier AVERTISSEMENT L installationinexacte leréglage le changement le service ou l entretien peuvent causer des dégats matériels des dommages ou la mort Lisezlesinstructionsd installation d opération et d entretien complètement avant d installer ou entretenir ce matér...

Page 2: ...r omissions in information provided or conclusions reached as a result of using the specifications By using the information provided the user assumes all risks in connection with such use MAINTENANCE AND REPAIRS Contact your local authorized service agent for service or required maintenance Please record the model number serial number voltage and purchase date in the area below and have it ready w...

Page 3: ...8M Manual Valve 4 120 000 1146 sq in 7397 sq cm 48 122cm 428lbs 193 3kg 488lbs 221 1kg 848T Throttling Control 440lbs 199 4kg 492lbs 222 9kg 848TS Snap Action Control 444lbs 201 2kg 500lbs 226 6kg 848TSCHS Snap Action Control w Crome Plate 860M Manual Valve 5 150 000 1433 sq in 9242 sq cm 60 152 4cm 535lbs 242 4kg 610lbs 276 4kg 860T Throttling Control 550lbs 249 2kg 615lbs 278 7kg 860TS Snap Acti...

Page 4: ...NSTALLATION CODE OR CAN CGA B149 2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE NOTICE When this appliance is installed with casters it must be installed with the casters supplied a connec tor complying with either ANSI Z21 69 or CAN CGA 6 16 and a quick disconnect device complying with either ANSI Z21 41 or CAN1 6 9 It must also be installed with restraining means to guard against t...

Page 5: ... FEET Caster Kits Casters can be used with floor stand models or optional equipment stand For installa tion carefully mark and cut off from the bottom of each leg using a straight cutting saw and de burr the inside tube wall prior to installing the caster Cut leg should measure 19 tube length not overall length Casters add about 6 1 4 of height to the unit Be sure to use approved strain relief mea...

Page 6: ...e griddle CONNECTING GAS SUPPLY LINE The gas inlet of the griddle is sealed at the factory to prevent entry of dirt Do not remove this seal until the actual connection is made to the gas supply line PROPANE GAS CONVERSION This griddle is equipped with fixed orifice hoods and is shipped from the factory for use with natural gas To convert to propane gas install the orifice hoods located behind the ...

Page 7: ...MANUAL VALVE AND THROTTLING CONTROL MODELS Turn off the main valve to the unit and wait 5 minutes to clear gas Turn off all knobs and pilot valves Turn on main valve to unit and light all pilots Turn burner knobs to desired position To turn burners off turn knobs to off SNAP ACTION THERMOSTAT AND CHROME SURFACE MODELS Turn all knobs and power switch to OFF and wait 5 minutes to clear gas Remove an...

Page 8: ...e to decrease the flame height turn counterclockwise to increase the flame ELECTRICAL CONNECTION FOR SNAP ACTION AND CHROME SURFACE MODELS ONLY Snap action and chrome surface griddles are equipped with a three prong grounding plug The unit is designed for use on a 120 volt 15 amp 50 60 cycle AC single phase circuit only For protection against electrical shock the unit must be plugged directly into...

Page 9: ...s Industrial Chrome griddle surface sparkling clean and performing at top efficiency DO NOT allow grease to accumulate as it will carbonize and become difficult to remove To prevent this condition the following cleaning suggestions should be followed Remove excess oil and food regularly with a 4 100mm wide razor sharp type scraper and wipe surface with a damp cloth if desired Following the scrapin...

Page 10: ...of its authorized representatives that the chrome surface has been misused or abused or subjected to the following situations Improperly installed By pass adjustments not set properly on gas units allowing the appliance to overheat and discolor the chrome surface See by pass adjustment section The misuse of any instrument or tool which scratches or makes indentations in the surface which could cau...

Page 11: ... dans ce manuel sont susceptibles de changer sans préavis Quoique STAR Manufacturing exerce la bonne foi de fournir le renseignement correct STAR n est pas responsable pour les erreurs ou les omissions dans le renseignement pourvu ou les conclusions tirées à la suite de l utilisation des spécifications En utilisant le renseignement pourvu l utilisateur assume tous les risques en relation avec telle...

Page 12: ...ON Quandcetappareilestinstalléavecdesroulettes il doit être installé avec les roulettes fournies un connecteur étant conforme à la norme ANSI Z21 69 ou au CAN CGA 6 16 et à un dispositif rapide étant conforme à la norme ANSI Z21 41 ou au CAN1 6 9 Il doit également être installé avec des moyens retenants de garder contre la transmission de la contrainte au connecteur Pour votre propre protection on...

Page 13: ...pide relient le couplage tout le personnel doit se rendre compte qu il y ait une contrainte sur l appareil et si débranché pour le service ou le nettoyage qu il doit être rebranché comme initialement installé avant l utilisation ATTENTION N INSTALLEZ PAS SANS ATTACHER ES PIEDS OU DES JAMBES ET L ETAGERE FOURNIES DE STAND RASANT DE L UNITÉ Cette plaque en fonte est fournie 4 pieds ou jambes d évent...

Page 14: ... fournisse une alimentation suffisante de gaz pour répondre aux exigences d admission de pleine puissance dans l appareil S il faut raccorder l appareil à la tuyauterie existante il faut vérifier cette dernière pourdéterminersiellealacapaciténécessaire Ilne faut utiliser le composé combiné que modérément et seulement sur les filetages mâles des raccords à tuyaux Cescomposésdoiventrésisteràl action...

Page 15: ...Action Ajustez le pilote tellement ap proximativement 3 8 de l extrémité de thermocouple est entouré par la flamme pilote RÉGLAGE D CObturateur D CAir DE BRÛLEUR L obturateur d air de brûleur a une vis de blocage du côté inférieur du venturi Desserrez cette vis pour fairetoutréglageetpourserrerlavispourverrouiller l obturateur d air en place après que le réglage soit complet Tout réglage doit être...

Page 16: ...aut de et dehors CONNEXION ÉLECTRIQUE POUR L CAction INSTANTANÉEETLESMODÈLESEXTÉRIEURS DE CHROME SEULEMENT Des grils extérieurs instantanés d action et de chrome sont équipés d une trois fourche fondant la prise L unité est conçue pour l usage sur 120 un circuit monophasé à C A de cycle de l ampère 50 60 de volt 15 seulement Pour la protection contre le choc électrique l unité doit être branchée d...

Page 17: ...ution de la surface de chome 5 La négligence de l entretien courant quotidien sur la surface de chrome SOIN de GRIL SURFACES de CHROME Des grils extérieurs de chrome sont identifiés par CHS à la fin de la désignation de numéro de type sur la plaque signalétique Elle prend le temps très petitetl effortdemaintenircescintillementextérieur degrilindustrieldechromepropreetexécuterenhaut l efficacité Ne...

Page 18: ...ct tha comes in continuous contact with the roller coating This warranty does not apply to the non stick properties of such materials This warranty does not apply to Special Products but to regular catalog items only Star s warranty on Special Products is six 6 months on parts and ninety 90 days on labor This warranty does not apply to any item that is disassembled or tampered with for any purpose...

Page 19: ...19 19 ...

Page 20: ...NG INTERNATIONAL INC SK1878 REV B 3 30 09 Model 800 SERIES REFER TO THE PARTS LIST SPECIFIC TO YOUR MODEL FOR MORE DETAIL INFORMATION 23 19 22 19 20 21 3 1 4 5 6 9 18 7 8 16 15 13 12 11 10 2 14 17 24 NAMEPLATE 25 29 28 27 26 ...

Page 21: ...FFLE 824M T 15 G5 Z4900 2 BURNER COVER 824M T TS TSCHS 16 2A 9369 2 ORIFICE FITTING 824M T TS TSCHS 17 2A Z4930 2 ORIFICE NATURAL SIZE 41 824M T 2A Z4931 ORIFICE PROPANE SIZE 52 824M T TS TSCHS 2A Z5542 ORIFICE NATURAL SIZE 37 824TS TSCHS 18 G5 Z4801 1 SIDE BAFFLE LEFT ALL 824 36 48 60 72 19 2M Z4862 1 CONTROL GRAPHICS PANEL 824M 2M Z4863 824T 2M Z4864 OVERLAY 824TS 824TS TSCHS 20 2R Z4997 2 KNOB ...

Page 22: ...ILOT BAFFLE 836TS TSCHS 14 G5 Z4798 2 BURNER BAFFLE 836M T 15 G5 Z4900 3 BURNER COVER 836M T TS TSCHS 16 2A 9369 3 ORIFICE FITTING 836M T TS TSCHS 17 2A Z4930 3 ORIFICE NATURAL SIZE 41 836M T 2A Z4931 ORIFICE PROPANE SIZE 52 836M T TS TSCHS 2A Z5542 ORIFICE NATURAL SIZE 37 836TS TSCHS 18 G5 Z4801 1 SIDE BAFFLE LEFT ALL 824 36 48 60 72 19 2M Z4865 1 CONTROL GRAPHICS PANEL 836M 2M Z4866 836T 2M Z486...

Page 23: ...E 848M T 1 848TS TSCHS 15 G5 Z4900 4 BURNER COVER 848M T TS TSCHS 16 2A 9369 4 ORIFICE FITTING 848M T TS TSCHS 17 2A Z4930 4 ORIFICE NATURAL SIZE 41 848M T 2A Z4931 ORIFICE PROPANE SIZE 52 848M T TS TSCHS 2A Z5542 ORIFICE NATURAL SIZE 37 848TS TSCHS 18 G5 Z4801 1 SIDE BAFFLE LEFT ALL 824 36 48 60 72 19 2M Z4868 1 CONTROL GRAPHICS PANEL 848M 2M Z4869 848T 2M Z4870 OVERLAY 848TS 848TS TSCHS 2M Z1335...

Page 24: ...T 1 860TS TSCHS 15 G5 Z4900 5 BURNER COVER 860M T TS TSCHS 16 2A 9369 5 ORIFICE FITTING 860M T TS TSCHS 17 2A Z4930 5 ORIFICE NATURAL SIZE 41 860M T 2A Z4931 ORIFICE PROPANE SIZE 52 860M T TS TSCHS 2A Z5542 ORIFICE NATURAL SIZE 37 860TS TSCHS 18 G5 Z4801 1 SIDE BAFFLE LEFT ALL 824 36 48 60 72 19 2M Z4871 1 CONTROL GRAPHICS PANEL 860M 2M Z4872 860T 2M Z4873 OVERLAY 860TS 860TS TSCHS 2M Z13275 860TS...

Page 25: ... TSCHS G5 Z4798 5 BURNER BAFFLE 872M T 2 872TS TSCHS 15 G5 Z4900 6 BURNER COVER 872M T TS TSCHS 16 2A 9369 6 ORIFICE FITTING 872M T TS TSCHS 17 2A Z4930 6 ORIFICE NATURAL SIZE 41 872M T 2A Z4931 ORIFICE PROPANE SIZE 52 872M T TS TSCHS 2A Z5542 ORIFICE NATURAL SIZE 37 872TS TSCHS 18 G5 Z4801 1 SIDE BAFFLE LEFT ALL 824 36 48 60 72 19 2M Z4874 1 CONTROL GRAPHICS PANEL 872M 2M Z4875 872T 2M Z4876 872T...

Page 26: ...20 20 STAR MANUFACTURING INTERNATIONAL INC MODEL 800M SERIES SK1880 Rev 1 20 02 3 1 2 4 6 7 5 ...

Page 27: ...21 21 STAR MANUFACTURING INTERNATIONAL INC MODEL 800T SERIES SK1879 Rev 1 20 02 3 1 2 6 4 5 7 ...

Page 28: ... PILOT BURNER 860T 6 PILOT BURNER 872T 2V Z4906 2 PILOT BURNER 824M 3 PILOT BURNER 836M 4 PILOT BURNER 848M 5 PILOT BURNER 860M 6 PILOT BURNER 872M 5 2V 6671 2 PILOT VALVE 824M T 3 PILOT VALVE 836M T 4 PILOT VALVE 848M T 5 PILOT VALVE 860M T 6 PILOT VALVE 872M T 6 2T Z4823 2 THROTTLING CONTROL 824T 3 THROTTLING CONTROL 836T 4 THROTTLING CONTROL 848T 5 THROTTLING CONTROL 860T 6 THROTTLING CONTROL 8...

Page 29: ...23 23 ...

Page 30: ...24 24 MODEL 824TS AND 824TSCHS STAR MANUFACTURING INTERNATIONAL INC SK1885 Rev 01 20 02 10 2 1 6 4 5 7 8 9 21 20 19 16 15 13 12 11 3 31 17 14 22 L L L L 1 1 24 25 26 27 28 29 30 23 0 ...

Page 31: ... Y2017 824TS TSCHS 1 PILOT ORIFICE 12 2K Z4920 824TS TSCHS 1 PILOT TUBE FLEX 13 2J Z4609 824TS TSCHS 1 THERMOCOUPLE 14 2K Z4617 824TS TSCHS 1 REDUCER BUSHING 15 2K Z4616 824TS TSCHS 1 INLET PIPE 16 2K Z5033 824TS TSCHS 1 UNION 17 2K Z4618 824TS TSCHS 1 NIPPLE 3 4 NPT X 2 1 4 19 2J Z4607 824TS TSCHS 1 SAFETY VALVE 20 2V 6671 824TS TSCHS 1 PILOT VALVE 21 2K Y4403 824TS TSCHS 1 CLOSE NIPPLE 3 8 NPT 2...

Page 32: ...26 26 MODEL 836TS AND 836TSCHS STAR MANUFACTURING INTERNATIONAL INC SK1884 Rev 01 20 02 13 10 8 9 15 5 4 6 2 1 20 19 21 14 18 17 16 11 12 3 23 22 7 L 1 25 26 L 1 27 L L 24 28 29 30 L L 1 0 ...

Page 33: ...11 2A Y2017 836TS TSCHS 2 PILOT ORIFICE 12 2K Z4920 836TS TSCHS 2 PILOT TUBE FLEX 13 2J Z4609 836TS TSCHS 2 THERMOCOUPLE 14 2K Z4617 836TS TSCHS 2 REDUCER BUSHING 15 2K Z4616 836TS TSCHS 1 INLET PIPE 16 2K Z5033 836TS TSCHS 1 UNION 17 2K Z4618 836TS TSCHS 1 NIPPLE 3 4 NPT X 2 1 4 18 2K Z5034 836TS TSCHS 1 3 4 NPT TEE 19 2J Z4607 836TS TSCHS 2 SAFETY VALVE 20 2V 6671 836TS TSCHS 2 PILOT VALVE 21 2K...

Page 34: ...28 28 MODEL 848TS AND 848TSCHS STAR MANUFACTURING INTERNATIONAL INC SK1883 Rev 01 20 02 13 10 9 8 1 2 6 4 5 7 11 12 21 20 19 14 17 15 16 23 3 18 22 24 27 L 1 L L 1 1 25 26 L L L 28 29 0 30 L 1 L ...

Page 35: ...PILOT BURNER 11 2A Y2017 848TS TSCHS 2 PILOT ORIFICE 12 2K Z4920 848TS TSCHS 2 PILOT TUBE FLEX 13 2J Z4609 848TS TSCHS 2 THERMOCOUPLE 14 2K Z4617 848TS TSCHS 2 REDUCER BUSHING 15 2K Z4616 848TS TSCHS 1 INLET PIPE 16 2K Z5033 848TS TSCHS 1 UNION 17 2K Z4618 848TS TSCHS 1 NIPPLE 3 4 NPT X 2 1 4 18 2K Z5034 848TS TSCHS 1 3 4 NPT TEE 19 2J Z4607 848TS TSCHS 2 SAFETY VALVE 20 2V 6671 848TS TSCHS 2 PILO...

Page 36: ...30 30 MODEL 860TS AND 860TSCHS STAR MANUFACTURING INTERNATIONAL INC SK1882 Rev 01 24 02 L L L L L 8 9 10 13 1 2 6 4 5 16 17 31 32 18 15 11 12 3 23 21 14 22 7 19 20 25 27 26 24 28 29 30 0 ...

Page 37: ... PILOT BURNER 11 2A Y2017 860TS TSCHS 3 PILOT ORIFICE 12 2K Z4920 860TS TSCHS 3 PILOT TUBE FLEX 13 2J Z4609 860TS TSCHS 3 THERMOCOUPLE 14 2K Z4617 860TS TSCHS 3 REDUCER BUSHING 15 2K Z5032 860TS TSCHS 1 INLET PIPE 16 2K Z5033 860TS TSCHS 2 UNION 17 2K Z4618 860TS TSCHS 4 NIPPLE 3 4 NPT X 2 1 4 18 2K Z5034 860TS TSCHS 2 3 4 NPT TEE 19 2J Z4607 860TS TSCHS 3 SAFETY VALVE 20 2V 6671 860TS TSCHS 3 PIL...

Page 38: ... MODEL 872TS AND 872TSCHS STAR MANUFACTURING INTERNATIONAL INC SK1881 Rev 01 24 02 2 1 6 4 5 8 9 10 13 11 12 16 17 31 32 20 19 18 15 22 14 21 3 23 7 L 1 1 26 27 L 28 29 30 1 L 25 L L L L L L 1 1 L 24 L 1 L 0 ...

Page 39: ... PILOT BURNER 11 2A Y2017 872TS TSCHS 3 PILOT ORIFICE 12 2K Z4920 872TS TSCHS 3 PILOT TUBE FLEX 13 2J Z4609 872TS TSCHS 3 THERMOCOUPLE 14 2K Z4617 872TS TSCHS 3 REDUCER BUSHING 15 2K Z5032 872TS TSCHS 1 INLET PIPE 16 2K Z5033 872TS TSCHS 2 UNION 17 2K Z4618 872TS TSCHS 4 NIPPLE 3 4 NPT X 2 1 4 18 2K Z5034 872TS TSCHS 2 3 4 NPT TEE 19 2J Z4607 872TS TSCHS 3 SAFETY VALVE 20 2V 6671 872TS TSCHS 3 PIL...

Page 40: ...34 34 STAR INTERNATIONAL HOLDINGS INC COMPANY Star Holman Lang Wells Bloomfield Toastmaster 10 Sunnen Drive St Louis MO 63143 U S A 314 781 2777 www star mfg com ...

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