Star Manufacturing International ULTRA-MAX 802HA Installation And Operating Instructions Manual Download Page 4

4

2M-Z161

16, Ultra-Max Gas Hotplates

GENERAL INSTALLATION DATA

This equipment is designed and sold for commercial use only by personnel trained and experienced 

in its operation and is not sold for consumer use in and around the home nor for use directly by the 

general public in food service locations. 
The Ultra-Max™ series gas hotplate is equipped for the type of gas indicated on the nameplate 

mounted on the  front panel. All units are shipped from the factory for use with natural gas. The unit can 

easily be converted for use with propane gas: see propane gas.

 -IMPORTANT-

Be sure to remove all paper protection and packing material from unit prior to lighting.

Install on non-combustible countertop with 4" legs or combustible floor using a maximum 

27" high stand.  Clearance from combustible construction must be 9" minimum from 

back wall and 7" from side walls.  Clearance from non-combustible surfaces on back 

and sides may be 0".  For servicing, 6" is recommended from back of unit on non-

combustible walls.

The installation of the Appliance must conform to the NATIONAL FUEL GAS 

CODE "ANSI Z223.1 - LATEST EDITION" AND ALL  LOCAL GAS COMPANY 

RULES AND REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT 

CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 

PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE
  

NOTICE

When this appliance is installed with casters, it must be installed with the casters supplied, a connector 

complying with either ANSI Z21.69 or CAN/CGA-6.16 and a quick-disconnect device complying with 

either ANSI Z21.41 or CAN1-6.9.  It must also be installed with restraining means to guard against 

transmission of strain to the connector, as specified in the appliance manufacturer's instructions.

For  your  protection,  we  recommend  a  qualified  installing  agency  install  this 

appliance. They should be familiar with gas installations and your local gas 

requirements. In any case, your gas company should be called to approve the 

final installation. 

This appliance, its pressure regulator and its individual shutoff valve must be disconnected from the 

gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 

PSIG. This appliance and its pressure regulator must be isolated from the gas supply piping system by 

closing its individual manual shutoff valve during any pressure testing of the gas supply piping system 

at test pressures equal to or less than 1/2 PSIG.

EXHAUST CANOPY

Open hotplates create fumes, moisture, heat, and should be installed under an efficient exhaust hood 

with flame proof filters. A vertical distance of not less than 48" shall be provided between the top of 

the appliance and filters or any other combustible material.  Exhaust installation must conform to local 

codes.

AIR SUPPLY

Provisions for adequate air supply must be provided. 

AIR INTAKES IN BOTTOM

Air for combustion enters from the front and bottom of the unit. Do not obstruct this area.

CAUTION

CAUTION

Summary of Contents for ULTRA-MAX 802HA

Page 1: ...stalling and using this appliance In addition there should be posted in a prominent location detailed instructions to be followed in the event the operator smells gas Obtain the instructions from the local gas supplier AVERTISSEMENT L installation inexacte le réglage le changement le service ou l entretien peuvent causer des dégats matériels des dommages ou la mort Lisez les instructions d install...

Page 2: ...ate we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifications By using the information provided the user assumes all risks in connection with such use MAINTENANCE AND REPAIRS Contact your local authorized service agent for service or required maintenance Please record the model number serial number voltage and purchase dat...

Page 3: ...0 280 lbs 127 kg 380 lbs 172 3 kg 48 122 cm DEPTH 3 4 NPT WIDTH 4 2 5 7 16 19 78 22 26 24 72 13 31 32 14 7 8 GAS INLET IL2504 Width Depth Height IL2508 Specifications Model Manual Controls BTU HR BTU HR per burner Approx Weight Dimensions Installed Shipped Width Depth Height Front Height Rear 802HA SU 2 60 000 30 000 Nat 26 000 LP 74 lbs 33 5 kg 124 lbs 56 2 kg 12 30 5 cm 30 5 8 77 8 cm 13 8 35 1 ...

Page 4: ...ers it must be installed with the casters supplied a connector complying with either ANSI Z21 69 or CAN CGA 6 16 and a quick disconnect device complying with either ANSI Z21 41 or CAN1 6 9 It must also be installed with restraining means to guard against transmission of strain to the connector as specified in the appliance manufacturer s instructions For your protection we recommend a qualified in...

Page 5: ...gth not overall length On SFC models only use kit number ES UM36SFC Casters add about 6 1 4 of height to the unit Be sure to use approved strain relief means for protecting gas line connection If an appliance is equipped with casters and is gas connected with a quick connect coupling all personnel must be aware that there is a restraint on the appliance and if disconnected for service or cleaning ...

Page 6: ...ice hoods and install the orifice hoods supplied 3 Replace the burners and grates Be sure venturi opening is positioned on valve orifice 4 Set manifold pressure to 10 inch water column A 1 8 pipe plug on the burner manifold can be removed for attaching a pressure gauge Remove the slotted or hex threaded plug from the pressure regulator Invert the plug and re install The letters LP should now be vi...

Page 7: ...low heat simmering or holding section For the high heat operation turn the valve counter clockwise for the section to a position of ON or close to it For holding or simmering turn the valves closer to the OFF position on the dial If even less heat is required the valve may be turned OFF and the product kept warm on the pilot flame You select the heat pattern you like and set the valves accordingly...

Page 8: ...tions contenues dans ce manuel sont susceptibles de changer sans préavis Quoique STAR Manufacturing exerce la bonne foi de fournir le renseignement correct STAR n est pas responsable pour les erreurs ou les omissions dans le renseignement pourvu ou les conclusions tirées à la suite de l utilisation des spécifications En utilisant le renseignement pourvu l utilisateur assume tous les risques en rela...

Page 9: ...es il doit être installé avec les roulettes fournies un connecteur étant conforme à la norme ANSI Z21 69 ou au CAN CGA 6 16 et à un dispositif rapide étant conforme à la norme ANSI Z21 41 ou au CAN1 6 9 Il doit également être installé avec des moyens retenants de garder contre la transmission de la contrainte au connecteur comme indiqué dans les instructions du constructeur d appareils Pour votre ...

Page 10: ...evrait mesurer 19 longueur de tube longueur hors tout Les roulettes ajoutent environ 6 1 4 de taille à l unité Soyez sûr d utiliser des moyens approuvés de passe fils pour protéger la connexion de ligne de gaz Si un appareil est équipé des roulettes et est gaz lié à un rapide relient le couplage tout le personnel doit se rendre compte qu il y ait une contrainte sur l appareil et si débranché pour ...

Page 11: ...te RACCORD DE LA CANALISATION DE GAZ L admission de gaz du hotplate est scellée en usine afin d empêcher l entrée des impuretés N enlever cette protection que juste avant d effectuer le raccord à la canalisation de gaz GAZ PROPANE CONVERSION Ce hotplate est équipé d orifices fixes et il est expédié de l usine prêt pour l utilisation au gaz naturel Pour convertir en gaz de propane installez les cap...

Page 12: ...FÉRIEURE DE MIETTE La casserole de miette est située au fond de l unité et est facilement enlevée de l avant de l unité pour le nettoyage Soyez sûr que c est en place lors du fonctionnement L OPÉRATION DU BRÛLEUR Chaque brûleur est commandé par une valve marche arrêt individuelle Une variété des températures peut être obtenue en tournant le bouton de valve de brûleur à n importe quelle position en...

Page 13: ... utensils or abrasive cleaners abrasive pads product identifiers and point of sale attachments or any other non food object tha comes in continuous contact with the roller coating This warranty does not apply to the non stick properties of such materials This warranty does not apply to Special Products but to regular catalog items only Star s warranty on Special Products is six 6 months on parts a...

Page 14: ...M Z16116 Ultra Max Gas Hotplates 1 2 3 4 7 15 16 17 10 9 12 13 14 11 8 18 19 20 21 22 23 28 24 25 26 27 5 6 Model 802HA thru 808HA Ultra Max Gas Hotplate Star Manufacturing International SK2606 Rev 8 03 12 ...

Page 15: ...J Y7136 HOOD BURNER 53 LP 2 802HA 4 804HA 6 806HA 8 808HA 13 2V Y8832 VALVE MANUAL GAS 2 802HA 4 804HA 6 806HA 8 808HA 14 2K Z5459 MANIFOLD 12 802H 1 802HA 2K Z5460 MANIFOLD 24 804H 804HA 2K Z5461 MANIFOLD 36 806H 806HA 2K Z5462 MANIFOLD 48 808H 808HA 15 2V 6671 VALVE BRASS 3817 1 802HA 2 804HA 3 806HA 4 808HA 16 2P 1453 PLUG PIPE 1 8NPT SQ HD 1 804HA 17 I5 Z15285 VENTURI SUPPORT 1 802HA 2 804HA 3...

Page 16: ... Max Gas Hotplates Model 802HA SU thru 808HA SU Ultra Max Gas Hotplate Star Manufacturing International SK2611 Rev 8 03 12 32 1 2 3 4 5 6 7 8 9 15 16 20 19 31 30 25 Nameplate 29 28 27 26 21 17 18 12 14 24 22 23 10 11 13 ...

Page 17: ... SU Model 802HA SU thru 808HA SU Ultra Max Gas Hotplate Fig No Part No Description Qty Application 12 2F Z15239 VENTURI LONG 1 802HA SU 2 804HA SU 3 806HA SU 4 808HA SU 13 2C Z6929 10 24 KEPS NUT S S 2 802HA SU 4 804HA SU 6 806HA SU 8 808HA SU 14 2F Z5474 VENTURI SHORT 1 802HA SU 2 804HA SU 3 806HA SU 4 808HA SU 15 2K Z4920 PILOT TUBE FLEX 1 4 OD 1 802HA SU 2 804HA SU 3 806HA SU 4 808HA SU 16 2A 8...

Page 18: ...804HA SU 3 806HA SU 4 808HA SU 28 2M Z15805 ULTRA MAX LOGO 1 ALL 2M 60301 170 DIE CAST LOGO MOE S 1 802HMA 804HMA 29 I5 Z16164 FRONT PANEL 802HA 1 802HA SU I5 Z18121 FRONT PANEL 802HMA 802HMA I5 Z15242 FRONT PANEL 804HA 804HA SU I5 Z18122 FRONT PANEL 804HMA 804HMA I5 Z16174 FRONT PANEL 806HA 806HA SU I5 Z16184 FRONT PANEL 808HA 808HA SU 30 2C 8477 CLIP 125 PO STL PHOS 4 ALL 31 2V 6671 VALVE LINCOL...

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Page 20: ...STAR INTERNATIONAL HOLDINGS INC COMPANY Star Holman Lang Wells Bloomfield Toastmaster 10 Sunnen Drive St Louis MO 63143 U S A 314 678 6303 www star mfg com ...

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