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12

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The gear oil should be changed once a year. User can choose gear oil ac-
cording to the climate. (Summer: GL-4 90, Winter: GL-80W/90)

• 

Replace the grease for the rear axle once a year, using recommended 
oil type GL-5 90 and GL-5 80W/90. Fill the level to 1.2 liters (40 oz). When 
changing, first twist down the oil plug to discharge the gear oil. Clean the 
oil plug and replace it, then inject the new gear oil.

Maintenance Schedule

Item

Weekly

Monthly

Quarterly

Check tire pressure

Check tires for abrasions

Check tightness of the bearing bolt and the tire nut

Tire rotation

Check braking and the parking function

Check brake tube for leakage

Check if brake shoes are worn

Check if steering wheel works freely

Check brake pump

Check tightness for the turning ball joint and rod

Check nut on the steering rack’s spindle

Check tightness of steering rack and bracket

Inspect and adjust front wheel’s toe-in

Checking tightness of front absorber and helix spring

Check height of electrolyte

Check density of electrolyte

Check if the battery’s pole is loose

Clean battery pole by water

Check light and relay performance

Clean and fix wiring connector

Check and adjust front tire’s bearing

Check or replace transaxle

Check performance of gearbox and bearing

Check motor’s bolts and nuts

Clear and lubricate front wheel bearing

Checking motor bearing

Lubricate other parts (use general oil)

Summary of Contents for Roadster 2+2-AC

Page 1: ...Owner s Manual and Service Guide Roadster Roadster 2 2 AC and Roadster 4 2 AC...

Page 2: ...e instruc tions will help you to obtain maximum enjoyment from your new Star EV If you have any questions about the operation or maintenance of your Roadster please consult your Star EV dealer Read an...

Page 3: ...Operation User Information Driver Information Driving New Vehicle Inspection Maintenance Battery Maintenance Brake System Maintenance Steering System Maintenance Motor Maintenance Lubrication Maintena...

Page 4: ...ons 2 2 140 x 53 x 46 L x W x H 4 2 167 x 53 x 50 L x W x H Wheel Type 12 machined aluminum Weight w Batteries 2 2 1440 lbs 4 2 1620 lbs Roof Optional 71 H Ground Clearance 5 9 Windshield Fixed temper...

Page 5: ...position WARNING Do not shift be tween forward and reverse when vehicle is running or damage to the transmission and or motor can occur WARNING Before leaving the cart put the Forward Reverse switch i...

Page 6: ...outlet Ideal for use of MP3 phone chargers mini fans and other accessories 3 User Information Read all vehicle specifications and use the vehicle according to manufacturer rec ommendations Do not modi...

Page 7: ...the green forward switch or reverse 3 Release the parking brake by lightly pressing on the accelerator pedal The speed will increase as pedal is pressed downward 4 When stopping the vehicle release t...

Page 8: ...on t leave it outside in snow or rain as water can get into the electrical system which will cause damage Check with your local dealer about the advantages of a car cover if you cannot park the vehicl...

Page 9: ...tter or dust on it Proper care will ensure batteries performance and longevity WARNING Do not use tap water when filling cells Use distilled water only Check the height of the electrolyte periodically...

Page 10: ...acement 2 Remove battery tie downs and cables Lift out batteries with a commer cially available lifting device If the batteries have been cleaned and any acid in the battery rack area has been neutral...

Page 11: ...let water in and damage the tie rod and the steering system will not be flexi ble Replace a new one immediately once a worn one is found Make sure the front wheel toe in is between 3 5 mm 1 8 3 16 If...

Page 12: ...parking function Check brake tube for leakage Check if brake shoes are worn Check if steering wheel works freely Check brake pump Check tightness for the turning ball joint and rod Check nut on the st...

Page 13: ...Shut off the ignition lock step on the parking pedal then contact with the supplier No indication LEDs on the dashboard Parts are loose Lock the inserted parts Fuse is burned out Replace the fuse Bum...

Page 14: ...not include all causes that result in these listed issues 7 After Sale Service Star EV has authorized local dealers that will provide the friendly service and tech nical support for end users Be sure...

Page 15: ...as well as technical description on the basis of existing data At the same time JH Global reserves the right to alter the content of this manual and this manual is subject to change without prior not...

Page 16: ...STAR EV a brand of JH Global Services Inc 378 Neely Ferry Road Simpsonville SC 29680 www starev com...

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