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Tire condition:

 Check the tire air pressure before operating the golf car. Check the tire surface for 

damage, cracks or embedded objects. When tire tread wears down to 0.04” (1 mm), replace the tire. 

Body and chassis:

 Before each use, visually inspect the golf car body and chassis for damage and/or 

missing parts. 
 

Daily Checklist 

Please use the checklist as a guide to check the daily running condition and the car. 

Drive select switch (F/R switch):

 Check to make sure the switch works properly. 

Pedal operation:

 Check the following pedal controls for proper operation. If a pedal does not work 

properly, consult a Star EV dealer. Make sure the brake pedal feels firm when pressed and returns 
to its original position when released. Press down on the brake pedal. The brake pedal should not 
touch the floor of car.  Make sure the parking brake works properly when the electromechanical 
park brake is engaged. You should not be able to push the vehicle, and the brake should release 
automatically when the accelerator pedal is pushed. 

Back-up buzzer:

 Check the buzzer by moving the drive select switch to REV for reverse. The buzzer 

should sound. 

Steering system:

 Check the steering system for excessive free play by moving the steering wheel up, 

down, back, and forth, and turning the steering wheel slightly to the right and left.  If you feel 
excessive free play or hear rattling sounds which may indicate loose steering components, consult a 
Star EV dealer. 

Sounds:

 Check for abnormal sounds when running. 

 

 

Operation 

1|

  Learn the controls of the vehicle. 

2|

  Make sure every occupatant remains seated. 

Summary of Contents for Diablo 2+2

Page 1: ...Owner s Manual and Service Guide Diablo 2 2 and Diablo 4 2 May 2014...

Page 2: ...ations 6 Golf Course Safety 6 Maintenance required for safety 7 Controls 8 Switches 8 Pedals 9 Battery indicator 10 Tow switch 10 Serial number 11 Pre operation checks 11 Operation list 11 Daily Check...

Page 3: ...ent from your new Star EV If you have any questions about the operation or maintenance of your Diablo please consult your Star EV dealer Read and understand this manual completely before operating you...

Page 4: ...ons in 118 x 53 x 79 148 x 53 x 82 Weight including batteries lbs 1315 1500 Ground Clearance in 7 7 Turing Radius ft 11 14 Wheelbase in 68 101 Climbing capacity 30 30 Front suspension Independent A ar...

Page 5: ...erent numbers of occupants unless equipped with a rear seat Do not operate the golf car while under the influence of alcohol or drugs their affect on vision and judgment makes operating a golf car dan...

Page 6: ...ith the manufacturer s instructions Before disconnecting the batteries push the button Tow Run to Tow side If not a battery explosion could occur Use only properly insulated tools when working on elec...

Page 7: ...thorized people to operate golf cars It is recommended that only people who possess a valid motor vehicle driver s license be allowed to operate golf cars Place operation and safety instructions recom...

Page 8: ...e codes and ordinances to avoid fire hazards Ventilation is required to remove hydrogen gas from the car storage areas during the battery charging process For electric powered golf cars the amount of...

Page 9: ...l the car has come to a complete stop before leaving the vehicle Pay special attention if the car is on a steep hill or the road condition is wet or covered with ice or snow the parking brake may not...

Page 10: ...depressed Accelerator Pedal The accelerator pedal can be found on the right side labeled GO This pedal is different from the accelerator pedal in common car Turn on the main switch and select the F R...

Page 11: ...he accelerator pedal is depressed If the main switch is in the ON position depressing the accelerator may suddenly cause the golf car to move WARNING The parking brake will automatically release when...

Page 12: ...ng parts from your dealer Pre Operation Check Every Star EV vehicle has been checked up and adjusted thoroughly Be familiar with controls indicators and operations Please use the check list as a guide...

Page 13: ...ts original position when released Press down on the brake pedal The brake pedal should not touch the floor of car Make sure the parking brake works properly when the electromechanical park brake is e...

Page 14: ...control the speed when descending a slope CAUTION Pressing the F R switch to the O position cuts off the power and the car stops Stopping 1 To stop the golf car gradually press down on the brake pedal...

Page 15: ...ar maintenance is required for the best performance and safe operation of your golf car Be sure the main switch is off and the parking brake is engaged when you perform maintenance unless otherwise sp...

Page 16: ...re insulation for cracks and or worn spots C C C Check shock absorbers for oil leaks and damaged springs C C C Perform a discharge test S S Apply terminal protectant S S Check rear axle bearing play f...

Page 17: ...n Eight 6 volt deep cycle batteries provide power for your electric golf car and must be properly maintained and recharged for maximum performance and service life To maintain your batteries 1 Clean t...

Page 18: ...the readings on the chart below Consult a Star EV dealer if any low readings are found or if readings vary more than one point between cells Temperature Satisfactory Uncorrected Hydrometer Reading F...

Page 19: ...s without thoroughly reading and understanding the owner s manual provided with your charger 1 Turn main switch key to OFF position 2 With the charger properly connected and grounded see charger s own...

Page 20: ...cts across the battery terminals This can cause explosion of the battery Install the battery tie down plates and torque to as shown WARNING When installing batteries carefully place battery cables and...

Page 21: ...20...

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