Stanley tp03 User Manual Download Page 6

6

Tool operators and maintenance personnel must always comply with the safety 
precautions given in this manual and on the stickers and tags attached to the tool 
and hose.

These safety precautions are given for your safety.  Review them carefully before 
operating the tool and before performing general maintenance or repairs.

Supervising personnel should develop additional precautions relating to the specifi c 
work area and local safety regulations.  If so, place the added precautions in the 
space provided in this manual.

The models TP03 Hydraulic Trash Pump will provide safe and dependable service if 
operated in accordance with the instructions given in this manual.  Read and under-
stand this manual and any stickers and tags attached to the tool and hoses before 
operation.  Failure to do so could result in personal injury or equipment damage.

•   Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas 
 

such as excessive slopes and dangerous terrain conditions.

•  Establish a training program for all operators to ensure safe operations.

•  Do not operate the tool unless thoroughly trained or under the supervision of an instructor.

•  Always wear safety equipment such as goggles, head protection, and safety shoes at all times when operating  
 the 

tool.

•  Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the 
 

tool can cause serious injury.

•  Do not operate this tool without fi rst reading the Operating Instructions.

•  Do not install or remove this tool while the hydraulic power source is connected. Accidental engagement of 
 

the tool can cause serious injury.

•  Never operate the tool near energized  transmission lines. know the location of buried or covered services before 
 starting 

work.

•  Do not wear loose fi tting clothing when operating the tool. Loose fi tting clothing can get entangled with the 
 

tool and cause serious injury.

•  Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.

•  Be sure all hose connections are tight.

•  The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling the tool. Wipe all couplers 
 

clean before connecting. Failure to do so may result in damage to the quick couplers and cause  

 

overheating. Use only lint-free cloths.

•  Do not operate the tool at oil temperatures above 140° F/60° C. Operation at higher oil temperatures can 
 

cause operator discomfort and may cause damage to the tool.

•  Do not operate a damaged, improperly adjusted, or incompletely assembled tool.

SAFETY PRECAUTIONS

To avoid serious injury or death

WARNING

Summary of Contents for tp03

Page 1: ...death WARNING Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com 2006 The Stanley Works OPS MAINT USA Printed in U S A 5855...

Page 2: ......

Page 3: ...nd certi ed dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN...

Page 4: ...s Num ro de s rie de l quipement Numero de serie del equipo Matricola dell attrezzatura All 5 Year of manufacture Baujahr ann e de fabrication A o de fabricacion Anno di fabbricazione 2001 Has been ma...

Page 5: ...AUTION WARNING DANGER NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible inj...

Page 6: ...wear safety equipment such as goggles head protection and safety shoes at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental e...

Page 7: ...Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recommended by Stanley Hydraulic Tools Check fastener tightness often and be...

Page 8: ...AL INJURY A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR I M P O R T A N T READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY...

Page 9: ...URE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BU...

Page 10: ...ice determine the most suitable temperature viscosity characteristics Hydraulic uids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt...

Page 11: ...p bends or kinks Do not attach a nozzle to the outlet end of the discharge hose For high pressure water pumping use a Stanley SM20 or SM50 and nozzle The TP03 is designed for high GPM water ow at low...

Page 12: ...aulic hoses and clean at the water hose and the pumping chamber Pumping liquids with a solids to liquid ratio greater than 30 percent solids to 70 percent liquid will cause accelerated impeller wear 7...

Page 13: ...ternal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar D...

Page 14: ...nected to the pump motor ports The female coupler should be connected to the IN port The return uid must never ow through a reversing valve Improper hydraulic uid ow Check that 7 9 gpm 26 34 lpm at 1...

Page 15: ...9 gpm 34 lpm Porting 1 2 in NPTF Connect Size and Type 1 2 in Male Pipe Discharge Diameter 3 in 76 2 mm Camlock Inlet Diameter 3 in 76 2 mm System Type OC HTMA Type II HTMA Class II 7 9 gom 2000 psi...

Page 16: ...16 TP03 PARTS ILLUSTRATION 1 2 3 4 7 8 1 12 22 21 3 20 29 25 21 23 22 26 27 28 24 13 19 6 12 18 11 15 16 MODEL SN 9 17 10 14 INFO...

Page 17: ...Capscrew 13 07200 1 Impeller 14 05152 1 Stanley Decal 15 28786 1 Coupler Decal 16 11207 1 Circuit Type D Decal CE Only 17 28788 1 Manual Decal CE Only 18 00635 1 Key Motor Shaft 19 39426 1 Adapter 20...

Page 18: ...nce de ciency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGE...

Page 19: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanley hydraulic tools com...

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