Stanley IBC600 Page 17 User Manual Download | Manualshive

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IBC600 User

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IBC600 PARTS ILLUSTRATION

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Summary of Contents for IBC600

Page 1: ... 2017 STANLEY Black Decker Inc New Britain CT 06053 U S A 81140 1 2018 Ver 2 USER MANUAL Safety Operation and Maintenance IBC600 6 TON IN LINE CRIMPING TOOL ...

Page 2: ......

Page 3: ...cture recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning To fill out a product warranty validation form and for information on your warranty visit www stanleyinfrastructure com and select the Company tab Warranty Note The warranty validation record must be submitted to validate the wa...

Page 4: ...y messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious injury This safety alert and signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicates a potentia...

Page 5: ... the tool in the vicinity of flammable materials or gases Do not use the tool or charge the tool battery in an explosive atmosphere Cutting or severing of body parts is possible if proper procedures are not followed Do not use the tool battery or battery charger for purposes other than what is described in this manual Always keep critical tool markings such as labels and warning stickers legible C...

Page 6: ...ry will result Tool Identification Warning Decal Trigger Pressure Release WHAT IS THE IBC600 The IBC600 is a battery powered 6 Ton in line crimping tool with interchangeable crimping jaws IBC600 is capable of crimping copper and aluminum connectors to 500 MCM and HTAPS to 4 0 4 0 The InteLED gives real time feedback to the operator and alerts them to a possible bad crimp USB Port ...

Page 7: ...battery 7 70 Lbs Tool Length 18 8 Inches 2 Amp hour batt 19 6 Inches 5 Amp hour batt Maintenance Interval Every 30 000 Cycles ACCESSORIES D3 O Jaw 92821 Accepts standard W dies D3 BG Jaw 92822 Accepts standard W dies Kearney BG Jaw 92823 Accepts Kearney and W dies 2 Amp hour DeWalt 20V Max Battery DCB203 5 Amp hour DeWalt 20V Max Battery DCB205 5 Amp hour DeWalt 20V Max Battery 2 pack DCB205 2 120...

Page 8: ...LL CRIMPING JAW AND BATTERY 1 2 3 DO NOT install or change crimping jaws while the battery is connected to the tool Disconnect the battery BEFORE installing or changing crimping jaws 1 Pull back the pin lock to eject the jaw pin 2 Insert the crimping jaw and lock the jaw pin 3 Insert the battery pack ...

Page 9: ...nd hold the pressure release Note Release the trigger to immediately stop the tool Press the pressure release at any time to open the jaws 1 2 4 5 Figure 1 Lock the Trigger InteLED System The InteLED system shows the status of the crimp The light ring will shine different colors depending on the status of the crimp InteLED Light Ring InteLED Meaning White Crimping InteLED will stay lit for 30 seco...

Page 10: ...be secured into place by inserting a pin and set screw supplied into the jaw coupling This will prevent the user from unlocking the jaw pin and removing the jaws 1 Set the trigger lock and insert the jaws 2 Lock the jaw pin into place 3 Insert the pin and set screw to lock the jaw pin SECURE THE JAWS INTO PLACE OPTIONAL 3 2 1 Jaw Coupling OPERATION ...

Page 11: ... SP3 running with administrator rights 2 Follow the prompts to complete installation 3 Connect IBC600 to a PC using a micro USB cable Note InteLED will shine blue when connected FIRST RUN 1 Run the software using the STANLEY Crimp software icon on your Windows desktop 2 You will be prompted to register your software Left click the User Registration button 3 Fill out the registration form and click...

Page 12: ... 2 The Tool Information tab displays important data about the IBC600 1 Displays the product type serial number and firmware version of the tool 2 Basic data relating to the life and service interval of the tool OPERATION TOOL USAGE DATA 1 2 3 ...

Page 13: ...on complete cycles 2 The data log shows each cycle up to 250 000 cycles Each entry into the log includes Date and time of each crimp If the cycle completed successfully Amperage and Voltage of the tool during each crimp Tool temperature at the end of each crimp 3 Data log sorting filters Allows you to sort the crimp data in the data log WORKSITE REPORTS 1 OPERATION ...

Page 14: ... are reporting 3 Select the crimp cycles you want to include in the report 4 Select a user and a worksite Note If this is the first time using the software press the Worksites button to create a worksite 5 Enter notes about the job in the Remarks field 6 Click OK when finished 7 Select a report from the reports list 8 Click Print Report to PDF to export the Worksite Report 7 OPERATION ...

Page 15: ...l firmware and update STANLEY Crimp software 1 Tool Firmware Update button When clicked this will begin to tool firmware update process Do not unplug the tool during this process 2 Software Update button When clicked this will update the STANLEY Crimp software if an update is available 1 2 OPERATION ...

Page 16: ...ock The InteLED flashes yellow when I activate the tool The maintenance interval is about to elapse Have the tool serviced as soon as possible The tool repeatedly gives me bad crimps The InteLED flashes red after every crimp Ensure the battery is fully charged Ensure the crimping jaw is properly installed and the die is properly attached If problem persists have the tool serviced as soon as possib...

Page 17: ...BC600 User Manual 17 106 166 165 67 68 107 105 110 110 108 50 50 44 136 23 81 164 97 10 40 41 42 63 34 63 71 72 99 100 4 47 44 75 86 69 76 78 78 86 52 75 24 156 153 157 152 111 IBC600 PARTS ILLUSTRATION ...

Page 18: ...2 Nm 78 VAV04FH006 6 Screw Torque to 2 Nm 81 VAV3 5TC014ZN 7 Screw 86 91623 2 Membrane Support 100 62411DUB 1 Compression Spring 103 77070 1 Cam Holder 105 91647 1 STANLEY Logo Decal 106 91648 1 IBC600 Decal 107 91634 1 Powered by DeWalt Right Decal 108 91635 1 Powered by DeWalt Left Decal 109 91637 1 INTELED Left Decal 110 91636 1 INTELED Right Decal 111 77067 1 Cam 113 RBAM12262 1 Pin Stop 136 9...

Page 19: ...aulic Body 48 77504 1 Spring 52 AIG2 5X13 8BR 2 Pin 55 AIG4X13 8BP 1 Calibrated Pin 56 AIG4X29 8BP 1 Calibrated Pin 65 J3100200 1 O Ring 31 x 2 160 77805 01 1 Delivery Valve Unit 161 77076 1 Cross Head 162 77837 1 Pressure release valve Torque to 6 Nm 163 77806 01 1 Succion Valve Unit Torque to 12 Nm 254 92875 11 1 Valve Unit Torque to 12 Nm 27 48 163 254 162 162 161 160 52 40 52 35 56 18 55 25 65...

Page 20: ...6 01 1 Pull Tab 4 78586 1 Spring 5 84015DUB 1 Spring 6 91437 1 Plug 7 91440 1 Spacer Tube 8 91591 2 Half Flange 9 AIG1 5X7 8BR 2 Calibrated pin 10 AIG3x12 8BP 1 Calibrated Pin 11 AIG3 5x23 8BR 2 Calibrated Pin 12 VAV04BT006FF 1 Screw 13 VAV04EB010 1 Screw 14 VAV04CB015 1 Screw 15 VAV04HC010 4 Screw 5 7 9 12 10 8 8 15 3 6 15 14 2 4 1 13 11 ...

Page 21: ...92821 CRIMPING JAW ILLUSTRATION 1 2 1 2 3 4 5 6 7 ITEM P N QTY DESCRIPTION 1 77387 2 Machined Jaw 2 91622 2 Shell 3 62270DUB 2 Jaw Open Spring 4 91589 2 Push Rod 5 91588 2 Spring 6 91590 2 Push Rod Screw 7 91621 2 Spring Pin ...

Page 22: ...92822 CRIMPING JAW ILLUSTRATION 1 2 1 2 3 4 5 6 7 ITEM P N QTY DESCRIPTION 1 91455 2 Machined Jaw 2 91622 2 Shell 3 62270DUB 2 Jaw Open Spring 4 91589 2 Push Rod 5 91588 2 Spring 6 91590 2 Push Rod Screw 7 91621 2 Spring Pin ...

Page 23: ... 11 ITEM P N QTY DESCRIPTION 1 77389 2 Machined Jaw 2 91622 2 Shell 3 62270DUB 2 Jaw Open Spring 4 77418 2 Spring Cap 5 31224DUB 2 Spring 6 77416 2 Axis for Kearney Die 7 91590 2 Push Rod Screw 8 91588 2 Spring 9 91589 2 Push Rod 10 91621 2 Spring Pin 11 77417 2 Pin for Die Lock ...

Page 24: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com ...

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