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HP210 

User

 Manual ◄ 5

SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always 

comply with the safety precautions given in this manual 

and on the stickers and tags attached to the equipment.

These safety precautions are given for your safety.  

Review them carefully before operating the tool and 

before performing general maintenance or repairs.

Supervising personnel should develop additional 

precautions relating to the specific work area and local 

safety regulations.  If so, place the added precautions in 

the space provided on page 4.

In addition to this manual, read and understand safety 

and operating instructions in the engine “Operation & 

Maintenance Instructions” manual furnished with the 

HP210 power unit.

The HP210 will provide safe and dependable service 

if operated in accordance with the instructions given in 

this manual. Read and understand this manual and any 

stickers and tags attached to the unit. Failure to do so 

could result in personal injury or equipment damage.

•  Operator must start in a work area without 

bystanders. The operator must be familiar with all 

prohibited work areas such as excessive slopes 

and dangerous terrain conditions.

•  Establish a training program for all operators to 

ensure safe operation.

•  Do not operate the power unit unless thoroughly 

trained or under the supervision of an instructor.

•  Always wear safety equipment such as goggles, 

ear protection, head protection and safety shoes at 

all times when operating the power unit.

•  Do not inspect or clean the power unit while it is 

running.  Accidental engagement of the unit can 

cause serious injury.

• 

Always use hoses and fittings rated at 2500 psi/172 

bar with a 4-to-1 safety factor. Be sure all hose 

connections are tight.

• 

Be sure all hoses are connected for correct flow 

direction to and from the tool being used.

• 

Do not inspect hoses and fittings for leaks by using 

bare hands. “Pin-hole” leaks can penetrate the 

skin. 

• 

NEVER OPERATE THE POWER UNIT IN A 

CLOSED SPACE.

 Inhalation of engine exhaust can 

be fatal. 

•  Do not operate a damaged or improperly adjusted 

power unit.

•  Never wear loose clothing that can become 

entangled in the working parts of the power unit.

•  Keep all parts of your body away from the working 

parts of the power unit.

•  Keep clear of hot engine exhaust.

•  Do not add fuel to the power unit while it is running 

or is still hot.

•  Do not operate the power unit if gasoline odor is 

present.

• 

Do not use flammable solvents around the power 

unit engine.

•  Do not operate the power unit within 3.3 ft/1 m of 

buildings, obstructions or flammable objects.

•  Do not reverse tool rotation direction by changing 

fluid flow direction.

•  Allow power unit engine to cool before storing in an 

enclosed space.

•  Always keep critical tool markings, such as labels 

and warning stickers, legible.

•  To avoid personal injury or equipment damage, 

all tool repair, maintenance and service must only 

be performed by authorized and properly trained 

personnel.  

Summary of Contents for HP210 Series

Page 1: ...NLEY Black Decker Inc New Britain CT 06053 U S A 81119 10 2017 Ver 3 USER MANUAL Safety Operation and Maintenance HP210 HYDRAULIC POWER UNIT HP210BA HP210B HP210BK HP210BBA HP210BY Model HP210BA HP210...

Page 2: ...ergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards Richtlinie Standards Directives Normes Directriz Los N...

Page 3: ...alidate the warranty SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER F...

Page 4: ...bey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in deat...

Page 5: ...quipment such as goggles ear protection head protection and safety shoes at all times when operating the power unit Do not inspect or clean the power unit while it is running Accidental engagement of...

Page 6: ...t Dash Decal TOOL STICKERS TAGS 73306 Lifting Point Decal HP210BA HP210BBA 76759 Dual Circuit Decal 81163 Dual Circuit Decal HP210BA 28322 CE Decal HP210BA HP210BBA 66653 Sound Power Decal HP210BA HP2...

Page 7: ...LOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NO...

Page 8: ...0 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose...

Page 9: ...bar 152 159 bar 145 155 bar 250 psi 250 psi 250 psi 250 psi 17 bar 17 bar 17 bar 17 bar 400 ssu 400 ssu 400 ssu 400 ssu 82 centistokes 82 centistokes 82 centistokes 82 centistokes 140 F 140 F 140 F 1...

Page 10: ...e Yes Envirologic 132 Shell Yes Naturelle HF E 32 Recommended for extreme cold temperatures INSTALL HYDRAULIC CONNECTIONS STANLEY recommends you use hose lengths of 25 ft 8 m with 1 2 inch 12 7 mm ins...

Page 11: ...tches to the desired flow for each circuit CHANGING CIRCUIT FLOW 1 Toggle the Flow Switches to the FLOW OFF position 2 Select the desired circuit flow using the Flow Selector Knob 3 Toggle the Flow Sw...

Page 12: ...late the additive Replace the crankcase oil GENERAL Tests should be performed periodically to ensure HP210 is operating at maximum efficiency STANLEY Circuit Tester part number 04182 can be used to is...

Page 13: ...operate The Flow Selector Knob is not in the proper position for the connected tool Ensure that the Flow Selector Knob is positioned for the correct fluid flow for your tool The tool is not properly c...

Page 14: ...hip that may keep it from meeting these requirements SPECIFICATIONS Engine 18 hp Briggs Capacity Two 5 GPM 20 LPM Circuits or One 10 GPM 40 LPM Circuit Capacity HP210BA HP210BBA Two 4 GPM 15 LPM Circu...

Page 15: ...05 2 59074 2 Flange Bolt 3 59079 1 Cooler Guard 4 60945 2 Washer 5 15476 2 Capscrew 6 03906 7 Nut 7 370502 7 Capscrew 8 62268 2 Lift Handle 66064 2 Lift Handle HP2510B05 9 23530 2 Flange Bolt 10 58976...

Page 16: ...il 13 08104 1 Hollow Hex Plug 14 60960 1 Combiner Valve and Nut 15 62320 1 Solenoid Coil 16 81163 1 Dual Circuit Decal 2 3 4 5 6 7 8 9 10 12 ITEM PART QTY DESCRIPTION 72783 1 Dual Circuit Decal Metric...

Page 17: ...wer Housing 12 40433 5 Flange Bolt 13 26831 2 Washer 14 01213 2 Capscrew 15 64937 1 Grip Plate ITEM PART QTY DESCRIPTION 16 43687 2 Capscrew 17 40080 1 Filter Assembly 18 51292 1 Standard Thread Union...

Page 18: ...e Key 10 56656 1 Coupling 11 56655 1 Pump Mount 12 01459 4 Washer 13 07860 4 Capscrew 1 2 3 4 5 6 7 8 9 10 11 12 13 12 13 ITEM PART QTY DESCRIPTION 14 18893 2 Flange Nut 15 371503 1 Nut 16 27695 1 Pum...

Page 19: ...Engine HP210BY 4 01212 1 Pipe Plug 5 12787 4 Flange Nut 6 24287 1 Hose Clamp 7 58942 4 Flange Bolt 8 58917 1 Axle 9 56633 2 Foam Filled Tires 10 21318 2 Washer 11 31240 2 Retaining Ring 12 21714 2 Han...

Page 20: ...CLAMPS ITEM PART QTY DESCRIPTION 1 350104 2 Connector 2 58943 2 Hose 3 59105 1 Hose Barb 4 62199 4 Hose Clamp 5 59089 2 Hose 6 40364 1 Elbow 7 58569 1 Elbow 8 59104 1 Hose Barb 9 350000 4 Elbow 10 02...

Page 21: ...HARNESS Solenoid Coil Solenoid Coil Start Switch Flow Switches Hour Meter Black Red Positive battery cable to starter solenoid Red Starter Relay Battery Oil Pressure Switch Fuel Shutoff Red Engine Ki...

Page 22: ...TER 1 OFF 2 RUN 3 START CASE GROUND 1 STARTER M STARTER SOLENOID FUEL SHUTOFF SOLENOID HOUR METER ENGINE OIL SWITCH REGULATOR RECTIFIER BATTERY MAGNETO CIRCUIT 1 SOLENOID CIRCUIT 2 SWITCH CIRCUIT 1 SW...

Page 23: ......

Page 24: ...STANLEY Infrastructure 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com...

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