Stanley HP1 Safety, Operation And Maintenance Manual Download Page 1

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HP1

COMPACT POWER UNIT

Safety, Operation

and

Maintenance

Manual

OPS/MAINT USA & CE VERSION
Printed in U.S.A.
24280 06/97 Ver 3

SERIOUS INJURY OR DEA

SERIOUS INJURY OR DEATH

COULD RESUL

COULD RESULT FROM THE

T FROM THE

IMPROPER REP

IMPROPER REPAIR OR SERVICE

AIR OR SERVICE

OF THIS TOOL

OF THIS TOOL.....

REP

REPAIRS AND / OR SERVICE TO

AIRS AND / OR SERVICE TO

THIS TOOL MUST ONL

THIS TOOL MUST ONLY BE

Y BE

DONE B

DONE BY AN A

Y AN A

Y AN AUTHORIZED AND

UTHORIZED AND

CERTIFIED DEALER

CERTIFIED DEALER.....

Summary of Contents for HP1

Page 1: ...ER REP IMPROPER REP IMPROPER REPAIR OR SERVICE AIR OR SERVICE AIR OR SERVICE AIR OR SERVICE AIR OR SERVICE OF THIS TOOL OF THIS TOOL OF THIS TOOL OF THIS TOOL OF THIS TOOL REP REP REP REP REPAIRS AND OR SERVICE TO AIRS AND OR SERVICE TO AIRS AND OR SERVICE TO AIRS AND OR SERVICE TO AIRS AND OR SERVICE TO THIS TOOL MUST ONL THIS TOOL MUST ONL THIS TOOL MUST ONL THIS TOOL MUST ONL THIS TOOL MUST ONL...

Page 2: ...S INJURY OR DEA SERIOUS INJURY OR DEATH COULD RESUL TH COULD RESUL TH COULD RESUL TH COULD RESUL TH COULD RESULT FROM THE T FROM THE T FROM THE T FROM THE T FROM THE IMPROPER REP IMPROPER REP IMPROPER REP IMPROPER REP IMPROPER REPAIR OR SERVICE OF THIS EQUIPMENT AIR OR SERVICE OF THIS EQUIPMENT AIR OR SERVICE OF THIS EQUIPMENT AIR OR SERVICE OF THIS EQUIPMENT AIR OR SERVICE OF THIS EQUIPMENT REP R...

Page 3: ... as excessive slopes and dangerous terrain conditions Establish a training program for all operators to ensure safe operation Do not operate the power unit unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean th...

Page 4: ...l injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained personnel This safety symbol appears in these instructions to identify an action that could cause bodily injury to the operator or other personnel This safety symbol appears in these instructions to identify an action or condition that could result in damage to the tool or...

Page 5: ...LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and maintenance personnel 4 ...

Page 6: ...TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRES SURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CON NECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 4 DO NOT CONNE...

Page 7: ...never be used near electrical conductors To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained at no charge from your Stanley Distributor CERTIFIED NON CONDUCTIVE HOSE This tag is attached to all certified n...

Page 8: ...Rust Inhibition ASTM D 665 A B Pass Oxidation ASTM D 943 1000 Hours Minimum Pump Wear Test ASTM D 2882 60 mg Maximum The following fluids work well over a wide tempera ture range allow moisture to settle out and resist biological growth that may occur in cool operating hydraulic circuits These fluids are recommended by Stanley Other fluids that meet or exceed the specifications of these fluids may...

Page 9: ... to the hydraulic tank will be higher If the pressure is too high this will cause the engine RPM to remain at full load if AUTO is selected on the automatic throttle Also see HYDRAULIC HOSE REQUIREMENTS earlier in this manual QUICK DISCONNECT COUPLERS H T M A approved quick disconnect couplings are installed to hydraulic hoses so that the direction of oil flow is always from the male to the female...

Page 10: ... on AUTO a AUTO Engine speed varies with hydraulic circuit pressure to maintain a constant 8 5 gpm 32 lpm When a tool is not being used the engine will return to idle automatically b 5 Engine speed is held at part throttle to maintain 5 gpm 19 lpm When a tool is not being used the engine will not return to idle until the faspin is removed c 8 Engine speed is held at full throttle to maintain 8 5 g...

Page 11: ...e OFF position OPTIONAL WATER PUMP KIT If the power unit will be operated without need of the water pump unpin the water pump and remove it 3 If the tools and tool hoses are cold it is recommended to allow hydraulic fluid to circulate through the tool hoses until warm before using the tool TOOL OPERATION 1 With the engine running smoothly move the control lever to the ON position 2 Activate the to...

Page 12: ...d into a 5 gal 20 ltr container through the pressure hose Make sure the engine is at idle when performing this procedure When the hydraulic reservoir is empty turn the engine off immediately Allow the fluid to sit long enough for the water to settle to the bottom of the container Slowly pour the fluid back into the hydraulic tank avoiding the water at the bottom of the con tainer Each day check hy...

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