Stanley GTR20 User Manual Download Page 28

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Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period 
of one year from the date of sale to the fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period 
expires fi rst, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part 
of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to 
be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.

EXCEPTIONS FROM WARRANTY

FREIGHT COSTS:

  Freight costs to return parts to Stanley, if requested by Stanley for the purpose of evaluating a warranty claim for warranty 

credit, are covered under this policy if the claimed part or parts are approved for warranty credit.  Freight costs for any part or parts which are 
not approved for warranty credit will be the responsibility of the individual. 

 

SEALS & DIAPHRAGMS:

  Seals and diaphragms installed in new tools are warranted to be free of defects in material and/or workmanship for 

a period of 6 months after the date of fi rst usage, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst.  

CUTTING ACCESSORIES:

  Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship 

at the time of delivery only. 

ITEMS PRODUCED BY OTHER MANUFACTURERS:

  Components which are not manufactured by Stanley and are warranted by their 

respective manufacturers.

 

a.  Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other  

 

 

manufacturers.

ALTERATIONS & MODIFICATIONS:

  Alterations or modifi cations to any tool or part.  All obligations under this warranty shall be terminated if 

the new tool or part is altered or modifi ed in any way.

NORMAL WEAR: 

 any failure or performance defi ciency attributable to normal wear and tear such as tool bushings, retaining pins, wear 

plates, bumpers, retaining rings and plugs, rubber bushings, recoil springs, etc.

INCIDENTAL/CONSEQUENTIAL DAMAGES:

  To the fullest extent permitted by applicable law, in no event will STANLEY be liable for any 

incidental, consequential or special damages and/or expenses.  

FREIGHT DAMAGE:

  Damage caused by improper storage or freight handling.

LOSS TIME: 

 Loss of operating time to the user while the tool(s) is out of service.

IMPROPER OPERATION:

  Any failure or performance defi ciency attributable to a failure to follow the guidelines and/or procedures as outlined 

in the tool’s operation and maintenance manual.

MAINTENANCE:

  Any failure or performance defi ciency attributable to not maintaining the tool(s) in good operating condition as outlined in the 

Operation and Maintenance Manual.

HYDRAULIC PRESSURE & FLOW:

  Any failure or performance defi ciency attributable to excess hydraulic pressure, excess hydraulic back-

pressure, or excess hydraulic fl ow.

REPAIRS OR ALTERATIONS:

  Any failure or performance defi ciency attributable to repairs by anyone which in Stanley’s sole judgement 

caused or contributed to the failure or defi ciency.

MIS-APPLICATION:

  Any failure or performance defi ciency attributable to mis-application.  “Mis-application” is defi ned as usage of products 

for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident, without fi rst obtain-
ing the written consent of Stanley.

WARRANTY REGISTRATION:

  STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REG-

ISTRATION IS ON RECORD.  In the event a warranty claim is submitted and no tool registration is on record, no warranty credit will be issued 
without fi rst receiving documentation which proves the sale of the tool or the tools’ fi rst date of usage.  The term “DOCUMENTATION” as used 
in this paragraph is defi ned as a bill of sale, or letter of intent from the fi rst retail customer.  A WARRANTY REGISTRATION FORM THAT IS 
NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS “DOCUMENTATION”.

NO ADDITIONAL WARRANTIES OR REPRESENTATIONS

This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties, expressed or  implied including merchantability 
or fi tness for a particular purpose except for that provided herein.  There is no other warranty.  This warranty gives the purchaser specifi c legal 
rights and other rights may be available which might vary depending upon applicable law.

WARRANTY

Summary of Contents for GTR20

Page 1: ...MANUAL WARNING To avoid serious injury or death WARNING Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com Copyright 2006...

Page 2: ...2...

Page 3: ...nd certified dealer Please read the following warning SAFETY SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 6 HYDRAULIC HOSE REQUIREMENTS 7 HTMA REQUIREMENTS 8 OPERATION 9 PREPARATION FOR USE 9 CON...

Page 4: ...AUTION WARNING DANGER NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible inj...

Page 5: ...oes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause serious injury Always use hos...

Page 6: ...6 TOOL STICKERS TAGS 59125 Dual Circuit Decal 59126 Power Unit Dash Decal 59126 59125...

Page 7: ...SURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE B...

Page 8: ...n service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU...

Page 9: ...Pour Point 10 F 23 C Minimum for cold startup Viscosity Index ASTM D 2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665...

Page 10: ...e battery charger This type of charger pro duces a charging amperage higher than 2 amps Charging the battery at higher than 2 amps will damage the battery NOTICE NOTICE If the engine runs out of gas o...

Page 11: ...provides a means of controlling engine speed by adjusting the fuel control lever with an actua tor The Power Unit provides two 5 gpm 9 lpm up to 2000 psi 140 bar circuits or one 10 gpm 37 8 lpm up to...

Page 12: ...itches to the OFF position Note Either set of couplers can be used for the 10 gpm circuit but DO NOT use two separate tools when in the 10 gpm operation mode COLD WEATHER STARTUP 1 Use the procedures...

Page 13: ...shed with the power unit SPARK PLUG On power units equipped with Briggs Stratton Engines ONLY Champion RC12YC or equivalent can be used For power units equipped with Honda Engines ONLY Denso J16CR U o...

Page 14: ...r the Monitor Menu 3 If there are no faults the LED will flash once at reset and from then on indicate the detection of engine speed A continuous ON LED indicates that a valid engine speed is being se...

Page 15: ...Controller unit failed yes Have engine serviced by an Authorized Stanley Dealer 9 Limiting excessive no Have engine serviced by an Authorized Stanley Dealer actuator current 10 Engine speed input no...

Page 16: ...Start the engine and allow it to run until warm 6 Switch the flow selector switch to 5 or 10 gpm depending on which flow you are testing 7 With the engine at the programed speed the test flow gauge s...

Page 17: ...ect hose connection to Make sure the tool hose circuit goes tool from left pressure fitting to tool and back to the right fitting return Fluid always flows from the male to female fittings Quick disco...

Page 18: ...ght Wet Dual Circuit Briggs 334 lbs 151 5 kg Weight Wet Dual Circuit Honda 352 lbs 159 6 kg Fuel Tank Capacity 7 gal 26 5 ltr Estimated Gas Consumption Per Hour 1 3 gal 4 ltr Hydraulic Reservor Capaci...

Page 19: ...1 BRIGGS ENGINE ASSEMBLY 5 6 35 37 34 36 52 44 27 50 51 8 26 28 45 30 43 30 47 33 31 30 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 2 1 3 46 54 53 44 24 55 57 58 56 42 5...

Page 20: ...28 59074 4 Hex Flange Bolt 1 4 20 FIGURE 1 BRIGGS ENGINE PARTS LIST 29 65616 1 Engine Controller 30 40433 9 Hex Flange Bolt 5 16 18 x 1 2 31 58897 1 Frame Base Weldment 32 58918 2 Wheel Tire 33 58917...

Page 21: ...7 50 51 8 26 28 45 42 43 46 42 47 33 31 42 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 1 53 46 54 MAGNETO WIRE 56 57 59 58 60 61 62 70 71 73 55 55 72 69 63 65 61 64 67 7...

Page 22: ...lange Bolt 5 16 43 58942 4 Hex Flange Bolt 5 16 44 01459 4 Lockwasher 3 8 45 58975 2 Foot 46 18893 4 Flang Nut 3 8 16 47 58976 4 Hex Flange Bolt 3 8 16 48 31240 2 Retaining Ring 49 21318 2 Washer 3 4...

Page 23: ...1 Frame Weldment 17 23530 2 Hex Flange Bolt 3 8 in 16 18 58916 1 Handle Lock 19 62268 2 Lift Handle 20 59079 1 Cooler Guard 21 59095 2 Flange Nut 1 4 in 20 22 59127 1 Shuttle Check Valve 23 350041 1...

Page 24: ...2 Elbow 45 Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow 90 7 58943 2 Hose 8 350104 2 Connector Straight Thread 9 40364 1 Elbow 45 10 59089 1 Hose Return Briggs Engine 59106 1 Hose Return Honda E...

Page 25: ...OWER UNIT WIRING HARNESS 62406 TO ENGINE KILL ON MAIN POWER UNIT WIRING HARNESS 62404 TO ACTUATOR PLUG ON MAIN POWER UNIT WIRING HARNESS FUEL SHUT OFF ENGINE KILL GROUND TO RECTIFIER 2 GRAY WIRES TO M...

Page 26: ...ITIVE SIDE HOUR METER AUTO IDLE SWITCH BLUE YELLOW PLUG TO ROTARY START SWITCH TOOL CIRCUIT 1 SWITCH 2 WHITES MULTI COLORS TOOL CIRCUIT 1 SOLENOID BLUE BLACK PRESSURE SWITCH TOOL CIRCUIT 2 SOLENOID GR...

Page 27: ...T 2 SWITCH YELLOW WHITE BLUE GREEN STARTER SWITCH 10 AMP FUSE AUTO IDLE SWITCH YELLOW BLUE DIODE CIRCUIT 2 L GREEN BLACK DIODE TO RELAY ENGINE OIL PRESSURE SWITCH ORANGE WIRE ENGINE OIL PRESSURE SWITC...

Page 28: ...GES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper st...

Page 29: ...29 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com...

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