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Stanley GTR20, User Manual

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1

GTR20

HYDRAULIC 

POWER UNIT

S

AFETY

, O

PERATION

 

AND

 M

AINTENANCE

USER’S MANUAL

WARNING

To avoid serious injury or death

WARNING

Stanley Hydraulic Tools

3810 SE Naef Road

Milwaukie OR 97267-5698

503-659-5660

FAX 503-652-1780

www.stanley-hydraulic-tools.com

Copyright

©

 200

6

, The Stanley Works

 USER

 USA

65114 

9

/200

6

 Ver 

3

Stanley

railway

products

Summary of Contents for GTR20

Page 1: ...MANUAL WARNING To avoid serious injury or death WARNING Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com Copyright 2006...

Page 2: ...2...

Page 3: ...nd certified dealer Please read the following warning SAFETY SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 6 HYDRAULIC HOSE REQUIREMENTS 7 HTMA REQUIREMENTS 8 OPERATION 9 PREPARATION FOR USE 9 CON...

Page 4: ...AUTION WARNING DANGER NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible inj...

Page 5: ...oes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause serious injury Always use hos...

Page 6: ...6 TOOL STICKERS TAGS 59125 Dual Circuit Decal 59126 Power Unit Dash Decal 59126 59125...

Page 7: ...SURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE B...

Page 8: ...n service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU...

Page 9: ...Pour Point 10 F 23 C Minimum for cold startup Viscosity Index ASTM D 2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665...

Page 10: ...e battery charger This type of charger pro duces a charging amperage higher than 2 amps Charging the battery at higher than 2 amps will damage the battery NOTICE NOTICE If the engine runs out of gas o...

Page 11: ...provides a means of controlling engine speed by adjusting the fuel control lever with an actua tor The Power Unit provides two 5 gpm 9 lpm up to 2000 psi 140 bar circuits or one 10 gpm 37 8 lpm up to...

Page 12: ...itches to the OFF position Note Either set of couplers can be used for the 10 gpm circuit but DO NOT use two separate tools when in the 10 gpm operation mode COLD WEATHER STARTUP 1 Use the procedures...

Page 13: ...shed with the power unit SPARK PLUG On power units equipped with Briggs Stratton Engines ONLY Champion RC12YC or equivalent can be used For power units equipped with Honda Engines ONLY Denso J16CR U o...

Page 14: ...r the Monitor Menu 3 If there are no faults the LED will flash once at reset and from then on indicate the detection of engine speed A continuous ON LED indicates that a valid engine speed is being se...

Page 15: ...Controller unit failed yes Have engine serviced by an Authorized Stanley Dealer 9 Limiting excessive no Have engine serviced by an Authorized Stanley Dealer actuator current 10 Engine speed input no...

Page 16: ...Start the engine and allow it to run until warm 6 Switch the flow selector switch to 5 or 10 gpm depending on which flow you are testing 7 With the engine at the programed speed the test flow gauge s...

Page 17: ...ect hose connection to Make sure the tool hose circuit goes tool from left pressure fitting to tool and back to the right fitting return Fluid always flows from the male to female fittings Quick disco...

Page 18: ...ght Wet Dual Circuit Briggs 334 lbs 151 5 kg Weight Wet Dual Circuit Honda 352 lbs 159 6 kg Fuel Tank Capacity 7 gal 26 5 ltr Estimated Gas Consumption Per Hour 1 3 gal 4 ltr Hydraulic Reservor Capaci...

Page 19: ...1 BRIGGS ENGINE ASSEMBLY 5 6 35 37 34 36 52 44 27 50 51 8 26 28 45 30 43 30 47 33 31 30 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 2 1 3 46 54 53 44 24 55 57 58 56 42 5...

Page 20: ...28 59074 4 Hex Flange Bolt 1 4 20 FIGURE 1 BRIGGS ENGINE PARTS LIST 29 65616 1 Engine Controller 30 40433 9 Hex Flange Bolt 5 16 18 x 1 2 31 58897 1 Frame Base Weldment 32 58918 2 Wheel Tire 33 58917...

Page 21: ...7 50 51 8 26 28 45 42 43 46 42 47 33 31 42 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 1 53 46 54 MAGNETO WIRE 56 57 59 58 60 61 62 70 71 73 55 55 72 69 63 65 61 64 67 7...

Page 22: ...lange Bolt 5 16 43 58942 4 Hex Flange Bolt 5 16 44 01459 4 Lockwasher 3 8 45 58975 2 Foot 46 18893 4 Flang Nut 3 8 16 47 58976 4 Hex Flange Bolt 3 8 16 48 31240 2 Retaining Ring 49 21318 2 Washer 3 4...

Page 23: ...1 Frame Weldment 17 23530 2 Hex Flange Bolt 3 8 in 16 18 58916 1 Handle Lock 19 62268 2 Lift Handle 20 59079 1 Cooler Guard 21 59095 2 Flange Nut 1 4 in 20 22 59127 1 Shuttle Check Valve 23 350041 1...

Page 24: ...2 Elbow 45 Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow 90 7 58943 2 Hose 8 350104 2 Connector Straight Thread 9 40364 1 Elbow 45 10 59089 1 Hose Return Briggs Engine 59106 1 Hose Return Honda E...

Page 25: ...OWER UNIT WIRING HARNESS 62406 TO ENGINE KILL ON MAIN POWER UNIT WIRING HARNESS 62404 TO ACTUATOR PLUG ON MAIN POWER UNIT WIRING HARNESS FUEL SHUT OFF ENGINE KILL GROUND TO RECTIFIER 2 GRAY WIRES TO M...

Page 26: ...ITIVE SIDE HOUR METER AUTO IDLE SWITCH BLUE YELLOW PLUG TO ROTARY START SWITCH TOOL CIRCUIT 1 SWITCH 2 WHITES MULTI COLORS TOOL CIRCUIT 1 SOLENOID BLUE BLACK PRESSURE SWITCH TOOL CIRCUIT 2 SOLENOID GR...

Page 27: ...T 2 SWITCH YELLOW WHITE BLUE GREEN STARTER SWITCH 10 AMP FUSE AUTO IDLE SWITCH YELLOW BLUE DIODE CIRCUIT 2 L GREEN BLACK DIODE TO RELAY ENGINE OIL PRESSURE SWITCH ORANGE WIRE ENGINE OIL PRESSURE SWITC...

Page 28: ...GES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper st...

Page 29: ...29 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com...

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