Stanley GT23 User Manual Download Page 12

12 GT23 User Manual

Note:

It may be necessary to reset the Controller.

 

At times it may be neccessary to reset the controller. This 

could happen if a fault occurs in the controller. For ex-

ample, excessive engine speed. If a fault does occur the 

power unit will return to an idle and the operator will have 

no control of the unit. To reset the controller, simply turn off 

the power unit and restart it.

STARTUP

Before starting the engine make sure the flow selector 

switch is in the OFF position. 

Note: 

The power unit will not start if the flow control switch is 

not in the "OFF" position.

 

Pull choke knob out and move the Throttle Control Switch 

to the auto-idle-off or the auto-idle-on position, whichever 

mode of operation the operator prefers. Ensure the flow 

selector switch is in the OFF position.

Turn the Ignition Switch to the START position. After the 

engine starts, release the switch.

Gradually push in the choke knob as the engine begins to 

idle smoothly.

Allow the engine to warm up.

Connect hoses and the tool as desrcribed on page 8 and 

10.

FOR 8 GPM OPERATION

For 8 gpm operation, select mode of operation with the 

Throttle Control switch, either auto-idle-on or the auto-idle-

off position. Move the flow selector switch to the 8 gpm 

position.

When finished operating the tool, move the flow selector 

switch to the OFF position.

FOR 12 GPM OPERATION

For 12 gpm operation, select mode of operation with the 

Throttle Control Switch, either auto-idle-on or the auto-idle-

off position. Move the flow selector switch to the 12 gpm 

position.

When finished operating the tool, move the flow selector 

switch to the OFF position.

CONTROLS

This unit is equipped with an advanced proportional engine 

control system. It provides a means of controlling engine 

speed by adjusting the fuel control lever with an actuator. 

The Power Unit provides one circuit, with an oil flow of 8 

gpm/30 lpm up to 2000 psi/140 bar or 12 gpm/45 lpm up 

to 2000 psi/140 bar with a factory-programmed electronic 

governed engine throttle.

Figure 3. Panel Control Valve

One hydraulic tool can be connected to the tool circuit. 

The circuit is activated by turning the flow control switch to 

either the 8 gpm/30 lpm or 12 gpm/45 lpm setting.

THROTTLE CONTROL

The throttle control permits the operator to select one of 2 

operating modes after the engine has warmed up. When 

starting the engine, make sure the flow selector switch is in 

the OFF position. The throttle control switch can be set in 

either the AUTO-IDLE-ON or AUTO-IDLE-OFF positions.

AUTO-ON

When the throttle control switch is in the "AUTO-ON" posi

-

tion, the oil flow is regulated automatically when the trigger 

on the tool activated. When the tool is not being used the 

engine will return to idle automatically, after a 10 second 

delay.

 

This setting will produce 8 gpm/30 lpm or 12 gpm/45 lpm 

depending on which postion the operator has selected with 

the flow selector switch.

AUTO-OFF

When the throttle control switch is in the "AUTO-OFF" posi

-

tion, the engine speed is held to maintain 8 gpm/30 lpm or 

12 gpm/45 lpm depending on which position the operator 

has selected with the flow selector switch. When a tool is 

not being used the engine will not return to idle until either 

the flow selector switch is turned to the 

OFF position or the 

throttle control switch is turned to AUTO-ON.

ignition

 

switch

flow

 

selector

 

switch

throttle

 

control

 

switch

THROTTLE CONTROL

SWITCH

FLOW SELECTOR  SWITCH

IGNITION SWITCH

OPERATION

Summary of Contents for GT23

Page 1: ...GT23 HYDRAULIC POWER UNIT USER S MANUAL SAFETY OPERATION AND MAINTENANCE 2014 Stanley Black Decker Inc New Britain CT 06053 U S A 69405 10 2014 Ver 7...

Page 2: ...2 GT23 User Manual NOTES...

Page 3: ...QUIREMENTS 7 HOSE SAFETY TAGS 7 HOSE RECOMMENDATIONS 8 HTMA REQUIREMENTS 9 OPERATION 10 PREPARATION FOR USE 10 CONTROLS 12 STARTUP 12 FOR 8 GPM OPERATION 12 FOR 12 GPM OPERATION 12 COLD WEATHER STARTU...

Page 4: ...is symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING This...

Page 5: ...protection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause seri...

Page 6: ...6 GT23 User Manual Single Circuit Sticker 68595 Stanley Dash Sticker 62302 DASH DECALS...

Page 7: ...HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE D O...

Page 8: ...1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Typical Hose Connections Too...

Page 9: ...13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi 145 155 bar 145 155 bar 152 1...

Page 10: ...furnished with the selected thread sealant DO NOT OVERTIGHTEN THE FITTINGS PREPARATION FOR USE Do not operate the power unit until you have read the engine operating and maintenance instructions manu...

Page 11: ...Do not charge the battery with a standard auto motive battery charger This type of charger pro duces a charging amperage higher than 2 amps Charging the battery at higher than 2 amps will damage the b...

Page 12: ...CONTROLS This unit is equipped with an advanced proportional engine control system It provides a means of controlling engine speed by adjusting the fuel control lever with an actuator The Power Unit p...

Page 13: ...F 10 C 3 If the tools and tool hoses are cold it is recommended to allow hydraulic fluid to circulate through the tool hoses until warm before using the tool SHUTDOWN 1 Ensure the flow selector switc...

Page 14: ...HYDRAULIC FLUID under the section titled OPERATION Remove condensed moisture from the hydraulic fluid by pumping the hydraulic fluid into a 5 gal 20 l con tainer through the pressure hose Make sure t...

Page 15: ...bration Tool to observe the fault conditions Use the Display Faults option under the Monitor Menu 3 If there are no faults the LED will flash once at reset and from then on indicate the detection of e...

Page 16: ...ller unit failed yes Have engine serviced by an Authorized Stanley Dealer 9 Limiting excessive no Have engine serviced by an Authorized Stanley Dealer actuator current 10 Engine speed input no Active...

Page 17: ...allow it to run until warm 6 Switch the flow selector switch to 8 or 12 gpm depending on which flow you are testing 7 With the engine at the programed speed the test flow gauge should read 7 9 gpm 26...

Page 18: ...Incorrect hose connection to Make sure the tool hose circuit goes tool from left pressure fitting to tool and back to the right fitting return Fluid always flows from the male to female fittings Quic...

Page 19: ...components for 2 years from the date of original pur chase provided there has been no abuse neglect modifi cations or improper maintenance Components covered The emission related warranty covers all...

Page 20: ...TER ON SIDE OF ENGINE TO ENGINE THROTTLE LINKAGE 68 75 28 60 70 69 67 PART OF ENGINE ASSY 70 65 66 66 9 76 46 54 53 74 PART OF ENGINE ASSY Positive Battery Cable P N 35395 Ground Battery Cable P N 623...

Page 21: ...Capscrew 1 4 20 x 3 4 41 60945 3 Washer 42 21714 2 Handle Bumper 43 58942 4 Hex Flange Bolt 44 01459 4 Lockwasher 3 8 45 58975 2 Foot 46 18893 4 Flang Nut 3 8 16 47 58976 4 Hex Flange Bolt 3 8 16 48 3...

Page 22: ...For example if you have a power unit prior to 2011 do not purchase a new style fuel tank your engine will not be equipped with a fuel vapor fitting The old style fuel cap is a vented cap while the ne...

Page 23: ...20 x 5 8 10 68595 1 Decal Single Circuit 11 67899 1 Knob Part of item 13 12 60955 1 2 Way Switch 13 67899 1 Rotary Switch 14 60956 1 3 Way Switch 15 60946 1 Hour Meter 16 62269 1 Frame Weldment 17 235...

Page 24: ...Circuit 3 62199 4 Hose Clamp 4 350000 1 Elbow 45 Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow 90 7 58943 1 Hose 8 350104 1 Connector Straight Thread 9 40364 2 Elbow 45 10 59088 1 Hose 11 59089 1...

Page 25: ...IED W 62293 HARNESS PRESSURE SWITCH TO ACTUATOR RED GREEN GROUND WIRES MANIFOLD ASSY DIRECTIONAL VALVE RED TO STARTER SOLENOID BATTERY PLUG TOP RESSURE SWITCH POSITIVE BATTERY CABLE TO STARTER SOLENOI...

Page 26: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanleyhydraulics com...

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