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19

SERVICE

GENERAL

Service instructions in this section are limited to parts and 
components other than the engine and hydraulic pump.  
Other major components should be serviced by representa-
tives of the respective manufacturers as follows:

ENGINE

 - 

Briggs and Stratton Vanguard OHV
Model-356447-0115-E1
Model-35644A-0116-E1 PowerLink models

Honda Engine 20 hp
Model-GX620K1QAB

The Briggs engine should be serviced only by 

Briggs & 

Stratton Industrial and Construction Equipment Dealers

Lawn and Garden Dealers

 may not be able to offer warran-

ty work for this application.  It is recommended to contact a 

Central Sales & Service Distributor

 for the nearest autho-

rized Briggs and Stratton representative or contact Briggs 
and Stratton at 1-800-233-3723.
www.briggsandstratton.com
For a list of Honda dealers (see web site)
www.honda-engines.com 

DASH PANEL & MANIFOLD 

ASSEMBLY

(See Figure 2 and 3)

If it is necessary to remove the manifold assembly, the 
manifold (7, fi g. 2) has no internal parts and it would be a 
rare case that the manifold would need replacing. The parts 
attached to the manifold are as follows Directional valve 
(27, fi g. 2), Pressure switch (26, fi g. 2) , Relief valve (24, fi g. 
2), Coil (29, fi g. 2) and attached hoses, couplers and plugs.

NOTE:  
Disconnect the battery terminals before servicing the 
manifold assembly or any dash panel components.

MANIFOLD ASSEMBLY REMOVAL

1. Remove hose clamp (3, fi g. 3) from the hose near the 
manifold assembly, then remove the hose (10, fi g. 3). 

2. Remove hose (7, fi g. 3) from the manifold assembly, 
again hydraulic oil will drain from this hose.

3. Disconnect the wiring harness plugs from the pressure 
switch (26, fi g. 2) and from the directional valve (27, fi g. 2).

4. While holding the manifold assembly in one hand, re-
move the 2 capscrews (6, fi g. 2) and remove the manifold 
out through the back of the dash panel.

5. Reinstall in the reverse order. 

RELIEF VALVE

 (See Figure 2, Item  24).

DESCRIPTION:  

The relief valve allows oil to by-pass to 

the reservoir when the system pressure reaches a pre-set 
setting.  The relief valve is set to by-pass at a "cracking" 
pressure of 2100-2300 psi/145-158 bar.

While adjustments can be made to the relief setting (see 
TESTING and TROUBLESHOOTING), the parts of the 
relief valve are not serviceable.

To adjust or remove the relief valve, follow the steps under 
“Testing the Hydraulic Circuit” in the  TESTING and TROU-
BLE SHOOTING section of this manual.

DASH PANEL SWITCH REMOVAL

1. Disconnect the battery.

2. Disconnect the wire harness plugs from the back of the 
switches before removing them.

3. To remove the switches from the dash panel, push in on 
the sides of the switch from the inside or back of the dash 
panel. You will fi nd four plastic narrow strips that must be 
pushed in while the switch is being pulled out from the front 
of the dash panel.

4. Reinstall in reverse order.

ENGINE & RELATED

COMPONENTS

ENGINE 

Most engine servicing can be performed without removing 
the engine.  Consult with your Briggs and Stratton or Honda 
Dealer regarding engine repairs.

Hydraulic oil will drain from this hose, take 
steps to clamp off hose or drain the hydraulic 
tank.

CAUTION

Summary of Contents for GT18

Page 1: ...ION AND MAINTENANCE SERVICE MANUAL WARNING Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com Copyright 2005 The Stanley Wo...

Page 2: ......

Page 3: ...FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER WARNING Safety Symbols 4 Safety Precautions 5 Tool Sticke...

Page 4: ...TION WARNING DANGER NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injur...

Page 5: ...protection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause serio...

Page 6: ...TO START PUSH TO RUN AC 110V 1000W MAX CONTINUOUS TOOL STICKERS TAGS 6 62300 Single Circuit Decal 62302 Power Unit Dash Decal 62302 62318 POWERLINK Only 62300 62305 POWERLINK Only 12v CHOKE DANGER PUL...

Page 7: ...E OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURS...

Page 8: ...ice determine the most suitable temperature viscosity characteristics Hydraulic uids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt...

Page 9: ...Viscosity Index ASTM D 2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665 A B Pass Oxidation ASTM D 943 1000 Hours Mini...

Page 10: ...use galvanized pipe ttings or black pipe ttings Use thread tape or pipe joint compound when installing quick disconnect couplings to hose or tool ttings Follow the instructions furnished with the sel...

Page 11: ...control lever with an actuator The Power Unit provides one circuit with an oil ow of 5 gpm 19 lpm up to 2000 psi 140 bar or 8 gpm 30 lpm up to 2000 psi 140 bar with a factory programmed electronic go...

Page 12: ...n the OFF position The unit will however start with this switch in either the ON or OFF position Note If the power unit is started in the ON position the 110 volt AC outlet will not funtion unless the...

Page 13: ...ons in the engine maintenance and operation manual furnished with the power unit SPARK PLUG On power units equipped with Briggs Stratton Engines ONLY Champion RC12YC or equivalent can be used For powe...

Page 14: ...t conditions Use the Display Faults option under the Monitor Menu 3 If there are no faults the LED will ash once at reset and from then on indicate the detection of engine speed A continuous ON LED in...

Page 15: ...ot is wired correctly Recalibrate external pot 7 Accelerator position idle switch con ict no Verify that signals are working and synchronized 8 Controller unit failed yes Electrical noise may be enter...

Page 16: ...ow it to run until warm 6 Switch the ow selector switch to 5 or 8 gpm depending on which ow you are testing 7 With the engine at the programed speed the test ow gauge should read 4 6 gpm 15 23 lpm or...

Page 17: ...rect hose connection to Make sure the tool hose circuit goes tool from left pressure tting to tool and back to the right tting return Fluid always ows from the male to female ttings Quick disconnect t...

Page 18: ...ggs 330 lbs 149 6 kg Weight Wet Single Circuit Honda 348 lbs 157 8 kg Fuel Tank Capacity 7 gal 26 5 ltr Estimated Gas Consumption Per Hour 1 3 gal 4 ltr Hydraulic Reservor Capacity 3 gal 11 ltr Relief...

Page 19: ...e hose 10 g 3 2 Remove hose 7 g 3 from the manifold assembly again hydraulic oil will drain from this hose 3 Disconnect the wiring harness plugs from the pressure switch 26 g 2 and from the directiona...

Page 20: ...the wheel OPTION B Block up the unit to keep it from tipping over Remove the handle bumper 42 g 1 Briggs or 88 g 1A Honda from one end of the axle Remove the retaining ring and washer 48 49 g 1 1A and...

Page 21: ...ICE Be sure the tapered cone surfaces of the bushing and blower hub are clean and free of anti seize lubricants CAUTION 4 Reinstall in reverse order 5 Honda Only Adjust screw 56 g 1A to prevent the ch...

Page 22: ...move the hydraulic tank remove the 4 hex ange bolts 30 g 1 Briggs and 42 g 1A Honda The hydrau lic tank can now be removed Oil will drain from cooler and hoses when removed CAUTION 7 With the cooler a...

Page 23: ...1 BRIGGS ENGINE ASSEMBLY 5 6 35 37 34 36 52 44 27 50 51 8 26 28 45 30 43 30 47 33 31 30 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 2 1 3 46 54 53 44 24 55 57 58 56 42 5...

Page 24: ...9074 4 Hex Flange Bolt 1 4 20 29 65310 1 Engine Controller 30 40433 9 Hex Flange Bolt 5 16 18 x 1 2 31 58897 1 Frame Base Weldment 32 58918 2 Wheel Tire 33 58917 1 Axle FIGURE 1 BRIGGS ENGINE PARTS LI...

Page 25: ...4 27 50 51 8 26 28 45 42 43 46 42 47 33 31 42 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 1 53 46 54 MAGNETO WIRE 56 57 59 58 60 61 62 70 71 73 55 55 72 69 63 65 61 64 6...

Page 26: ...9 Hex Flange Bolt 5 16 43 58942 4 Hex Flange Bolt 5 16 44 01459 4 Lockwasher 3 8 45 58975 2 Foot Item No Part No Qty Description 46 18893 4 Flang Nut 3 8 16 47 58976 4 Hex Flange Bolt 3 8 16 48 31240...

Page 27: ...15 60946 1 Hour Meter 16 62272 1 Frame Weldment 10 21 1 12 1 5 3 1 6 15 11 19 9 17 2 13 8 4 2 1 2 26 2 2 16 1 18 20 24 23 27 29 23 7 28 22 14 32 31 30 GROUND TO STARTER SOLENOID 25 Amp FUSE 12 VOLT RE...

Page 28: ...Pipe 3 62199 4 Hose Clamp 4 350000 1 Elbow 45 Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow 90 7 58943 1 Hose 8 350104 1 Connector Straight Thread 9 40364 1 Elbow 45 10 59088 1 Hose 11 59089 1 Ho...

Page 29: ...MAIN POWER UNIT WIRING HARNESS TO ENGINE KILL ON MAIN POWER UNIT WIRING HARNESS 62404 TO ACTUATOR PLUG ON MAIN POWER UNIT WIRING HARNESS GROUND TO RECTIFIER 2 GRAY WIRES TO MAGNETO WIRE ON MAIN POWER...

Page 30: ...ASH PANEL DASH PANEL GFCI OUTLET GROUND TERMINAL GROUND WIRE GREEN WHITE WIRE BLACK WIRE HOT RELAY 62301 TO INVERTER CAUTION MAKE SURE WIRE CONNECTIONS ARE ON THE LINE SIDE OF 110 AC OUTLET RED YELLOW...

Page 31: ...NTROL SWITCH NOTE PLUG BEHIND SWITCH WITH BLUE YELLOW WIRES GOES TO SWITCH ON TOP STARTER SOLENOID HOUR METER FUEL SHUTOFF PRESSURE SWITCH POSITIVE BATTERY CABLE TO STARTER SOLENOID TO MAGNETO WIRE ON...

Page 32: ...nce de ciency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGE...

Page 33: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanley hydraulic tools com...

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