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EPX10 

User

 Manual ◄ 17

BONDING CABLE WITH LUGS 

(for Pin Brazing)

Part No. 

 

Description 

Brazing Pin Reqd

35845 

 

1 AWG / 50 mm², 185 mm long, copper 

  35837 

  

35844 

 

4 AWG / 25 mm², 145 mm long, copper 

  35835

39243 

 

3/16 Bond, 300 mm long 

  35835

39244 

 

25 mm², 200 mm long 

  35835

37944 

 

50 mm², 185 mm long 

  35836 

 

  

39705 

 

Bond Wire 16" OAL x 25 mm 

  35835

39706 

 

Bond Wire 24" OAL x 25 mm 

  35835

39707 

 

Bond Wire 36" OAL x 25 mm 

  35835

39242 

 

3/16 Bond Crimpable Sleev 

35835 

40366 

 

Signal Extension Bond 3/16" (170 mm) 

35835

40091 

 

Signal Extension Bond 150 mm L=430 

35837

40090 

 

Signal Extension Bond 2 x 35 mm - 2 x L=170 

35836

41635 

 

3/16 Signal Bond Wire W/Eye & Crimpable sleeve 

35835 

 

 

24 inch long 

 

58563 

 

3/16 x 7”/180 mm Long with Electrode & Ferrule 

41815 

 

3/16 Bond 12’ Long Eyelet one end, AL block for  

35835

 

 

Tig Weld Other End 

43686 

 

Extension Bond CU, 25 mm², x 330 mm Long 

35835 

43519 

 

3/16 Extension Bond 12" 

35835

41225 

 

Bond Wire 34" Long C/L-C/L W/9 mm eyelets on 

35835 

 

 

both ends

41226 

 

Bond Wire 46" Long C/L-C/L W/9 mm eyelets on 

35835 

 

 

both ends.

66579 

 

25mm2 x 500mm Extension Bond  

35835  

66580 

 

25mm2 x 900mm Extension Bond 

  35835

66269 

 

Signal Bond 3/16" x 6' Braze Lug Both Ends 

  35835

67634 

 

Railbond 300 mcm L=330 mm Uninsulated 

  35837

 

 

(4) 9.5 Pins Required

73016 

 

Railbond 300 MCM

72988 

 

Railbond 3/16, 4 in. Reversed (50 pack)

72989 

 

Railbond 3/16, 6 in. Reversed (50 pack)

73016 

 

300MCM Rail Bond

67635 

 

Extension Bond 300 mcm x 200 mm crimp sleeve 

  35837

 

 

(2) 9.5 Pins Required

47530 

 

Bungalow Grounding Bond 3/16" 

  35836

"T" CONNECTORS

(for Pin Brazing)

TYPE C

Part No. 

 

Description 

Brazing Pin Reqd

35857 

 

Copper Plate with M8 x 18 Brass Threaded Stud 

35835 x 2

 

TYPE D

Part No. 

 

Description 

  Brazing Pin Reqd

35860 

 

Copper Plate with M16 x 26 Staniless Steel Threaded Stud 

  35837 x 4

35861 

 

Copper Plate with M16 x 32 Stainless Steel Threaded Stud  

  35837 x 4

 

41635 Pictured

39242 Pictured

40366 Pictured

35857 Pictured

35860 Pictured

67634 Pictured

67635 Pictured

35844 Pictured

ACCESSORIES

Summary of Contents for EPX10

Page 1: ...2013 Stanley Black Decker Inc New Britain CT 06053 U S A 73157 2 2015 Ver 6 Safety Operation and Maintenance USER MANUAL EPX10 PIN BRAZING UNIT...

Page 2: ...serie del equipo Matricola dell attrezzatura All Has been manufactured in conformity with Wurde hergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata cost...

Page 3: ...THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER WARNING DECLARATION OF CONFORMITY 2 SAFETY SYMBOLS 4 SAFETY PRE...

Page 4: ...his symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Thi...

Page 5: ...under the supervision of an instructor Always wear safety equipment such as goggles ear head protection and respiratory protection at all times when operating the tool Do not inspect or clean the too...

Page 6: ...harged after about 4 hours if completely discharged CHARGING THE BATTERY CAN ONLY BE CARRIED OUT BETWEEN 0 C to 45 C NOTICE If the batteries are left uncharged they may be damaged CAUTION Battery char...

Page 7: ...exposed to rain sand or grit laden air should be cleaned prior to each use Keep tool labels and stickers legible PREOPERATION PROCEDURES Before putting a new ECONECT Pin Brazing unit into initial ser...

Page 8: ...o the twist lock receptacle in the Econect unit marked GROUND and twist to lock SELECT PINS AND RINGS 4 Select brazing pins and ceramic rings to match the speci fications of the bonding cable you sele...

Page 9: ...mly with both hands against the work piece and pull the trigger just once The electronic unit will by itself finish the brazing pro cess Hold the gun in place for 3 4 seconds after the braz ing is com...

Page 10: ...from oxidation Keep them free from contamination like Grease oil Make sure they are not damaged SETTING RIGHT LIFT HEIGHT The S15 brazing gun self adjust to the same lift height every time See separa...

Page 11: ...R Press and hold the SETTING button while you push the ON OFF button LOW BATTERY LED will light Release the buttons The LEDs on the front panel show the charge status of battery 2 LIFTING HEIGHT CONTR...

Page 12: ...never twist the main shaft when mounting the pinholder When loading the brazing pin it should not go in loose into the pinholder if it does push the pinholder together with your fingers to gain a tigh...

Page 13: ...hen LOW BATTERY is lit release buttons Press SETTING and the leds will start to blink In this mode the unit is able to check the lift height Important Press the tool completely against the gun then pu...

Page 14: ...PORTANT never adjust in the hole where the big plug is 4 When liftheight is too low Use the 3mm hexagon allen wrench and adjust the screw in the small hole counter clockwise about 1 4 of a turn then c...

Page 15: ...ries ERROR Led is lit after a braze The pin brazing was not complete Action The braze should be remade to achieve good results The Led turns off after 8 seconds ERROR Led glows Failure of a sensor in...

Page 16: ...le Lug for 16 mm Cable 35835 47527 Cable Lug for 25 mm Cable 35836 47528 Cable Lug for 35 mm Cable 35836 47529 Cable Lug for 50 mm Cable 35836 47522 Cable Lug 5 8 ground rod to 2 cable 2 x 35836 47521...

Page 17: ...35835 41225 Bond Wire 34 Long C L C L W 9 mm eyelets on 35835 both ends 41226 Bond Wire 46 Long C L C L W 9 mm eyelets on 35835 both ends 66579 25mm2 x 500mm Extension Bond 35835 66580 25mm2 x 900mm...

Page 18: ...972 Charger 36 V 110 V ECONECT 73077 Econect Battery Kit GRINDER Part No Qty Description HGE12141 Cordless Grinder Includes Grinder Only NO Battery or Charger HGE12151 Cordless Grinder Kit Includes Gr...

Page 19: ...Safebond EPX10200 Econect Unit HGE12151 Grinder Elec Cordless Kit 72972 Charger 36V 110V Econect 72973 Carrying Strap and 72974 Carrying Case 73358 Carbide Burr EPX10040 Econect Kit Includes BG10600 S...

Page 20: ...20 EPX10 User Manual EPX10 PARTS ILLUSTRATION ECONECT Part Sheet Q1 6 D1 6 R5 K1 M1 C1 C2 F1 L1 BT1 AND R4 F4 R3 FRONT PANEL S1 S2 J4 J5 J3 J2 F3 F2...

Page 21: ...d complete 1 R5 Shunt 150A 6 Q1 Q6 Mosfet 6 D1 D6 Diode 1 L1 Triode 2 C1 C2 Capacitor 1 M1 Fan 1 Front panel 1 J3 Wall socket 4 pin 1 J4 Wall socket 5 pin 1 J2 Wall socket for ground female 1 J1 Wall...

Page 22: ...3 Gate 4 Gate 5 Gate 6 S L d volt IN GUN GND VCC TRIG ON OFF SETTING TEMP 1 TEMP 2 TEMP 3 FrontLED SHUNT SHUNT HEAT FAN K1 Econect styrkort GUN GUN CONTROL 5A GRINDER 15A GRINDER CHARGING ON OFF SETT...

Page 23: ...istor 22Ohm 4W 2 x Plastic washer 3 x Cable ties The kit P N 73720 and steps 1 thru 19 listed below applies only to units S N 1215090 and below For Units S N 1215091 and Up See part number 73077 1 Rem...

Page 24: ...emove the batteries positive cable also remove the bolt and fuse Be careful so the cables don t come in contact with any other parts in the unit 6 Directly after disconnecting the positive cable it mu...

Page 25: ...ries negative cable from the current shunt 10 Pull out the cable 11 Pull out the black cables connector form the top socket TEMP1 and the blue cables connector form the bottom socket TEMP3 12 Remove t...

Page 26: ...necting the cables in the reversed order start from step 12 up to step 8 16 WARNING RISK FOR SHORT CIRCUIT Mount the M8 bolt with a plastic washer on the copper rail Before the battery is connected th...

Page 27: ...fuse and batteries positive cable on the bolt 18 Mount the positive cable for the electronics and a plastic washer 19 Mount the washer and lock nut and tighten Don t tighten too hard the plastic washe...

Page 28: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com...

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