Stanley CO23 User Manual Download Page 12

12 ► CO23 

User Manual

TOOL OPERATION

Note:  At  the  beginning  of  each  shift  or  when  a 

new  cutoff  wheel  has  been  installed,  run  the  saw 

at  operating  speed  for  at  least  one  minute  before 

starting work. Keep personnel from in front of or in 

line with the wheel.

GENERAL PROCEDURES

1.  Whenever possible, the work should be held down 

and securely supported on both sides of the cut.

2.  Press down the safety catch; then slowly squeeze 

the trigger. Start the cut with the wheel rotating. Start 

the work gently, do not “bump” the work.

3.  Feed the wheel through the material as fast as 

possible without allowing the wheel to reduce its 
speed. Cutting through the material too slowly 
allows heat expansion and can cause wheel 

“pinching” in the material. “Pinching” the wheel from 

heat expansion is one of the most common causes 
of wheel breakage.

CARE OF ABRASIVE CUTOFF WHEELS

All  abrasive  cutting-off  wheels  are  breakable  and, 

therefore, care must be exercised during handling and 
storage to prevent damage.

STORAGE

Thin, organic bonded wheels such as cutting  off wheels 

should  be  laid  horizontally  on  a  flat  surface  of  steel 

or similar rigid material away from excessive heat or 
moisture. Wheels should not be stored where they will 
be exposed to high humidity, water, other liquids, or 
freezing temperatures. Temperatures low enough to 
cause condensation on the wheels when moving them 
from storage to an area of higher temperatures should 
be avoided.

When  used  on  cutoff  saws  carried  on  emergency 

vehicles, wheels should be removed after use and 
discarded or carefully stored as described in this section.

If wheels are supplied with blotters attached, suitable 

separators should be used to preserve flatness.

INVESTIGATION OF WHEEL BREAKAGE

Wheels designed for use with hand-held portable saws 

are specifically manufactured for this application. They 

are manufactured to be extremely tough and are difficult 

to break under normal use.

If a wheel breaks during use, a careful investigation 
should be conducted by the user to determine the cause 
of the breakage. The cause must then be corrected as 

soon as possible.

If the user is unable to determine the cause of breakage, 
the wheel manufacturer should be consulted.

COLD WEATHER OPERATION

If the saw is to be used during cold weather, preheat 
the hydraulic oil at low engine speed. When using the 
normally recommended oils, oil should be at or above  

50 °F/10 °C (400 ssu/82 centistokes) before use.

Damage to the hydraulic system or saw can result from 
use with oil that is too viscous or thick.

UNDERWATER MODEL PREVENTATIVE 

MAINTENANCE 

After each use, the movable portions of the tool that 

were exposed to water should be flushed with a water 

displacing oil, such as WD-40™. Remove any remaining 
water and debris as follows: 

1. 

Spray oil into the On/Off valve trigger slot area. 

2.  Dip or spray the entire tool. 

3.  Cycle the tool hydraulically several times before 

storing away. 

OPERATION

Summary of Contents for CO23

Page 1: ... 2014 STANLEY Black Decker Inc New Britain CT 06053 U S A 72409 8 2018 Ver 15 USER MANUAL Safety Operation and Maintenance CO23 HYDRAULIC CUTOFF SAW ...

Page 2: ... l équipement Numero de serie del equipo Matricola dell attrezzatura 022212008 and above Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E stata costruita in conformitá con Directive Standards Richtlinie Standards Directives Normes Directriz Los Normas Direttiva Norme No Nr Numéro No n Approved body Prüfun...

Page 3: ...enance must be performed by an authorized and certified dealer Please read the following warning To fill out a product warranty validation form and for information on your warranty visit www stanleyinfrastructure com and select the Company tab Warranty Note The warranty validation record must be submitted to validate the warranty SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SER...

Page 4: ...y hazardous situation which if not avoided will result in death or serious injury This safety alert and signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially...

Page 5: ... vicinity of flammable materials Do not operate the tool with the guard removed Never operate the tool when you are tired or fatigued Do not use a wheel that is cracked or otherwise damaged Do not operate the tool if the wheel does not stop when the throttle trigger is released Do not use the side of the wheel as the cutting surface Never exceed the maximum operating speed marked on the wheel Alwa...

Page 6: ... OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY I M P O R T A N T D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTE...

Page 7: ...OTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUMALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURI...

Page 8: ...0 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute GPM liters per minute LP...

Page 9: ...e operator discomfort at the tool Filter minimum full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least For cold temp startup and maximum dirt holding capacity 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM Hydraulic fluid petroleum based premium grade anti wear non conductive Viscosity at minimum and maximum operating temps 100 400 ssu 20 82 centi...

Page 10: ...mperature to 140 F 60 C at the maximum expected ambient temperature The recommended minimum cooling capacity is 7 hp 5 22 kW at a 40 F 22 C difference between ambient temperature and oil temperature The hydraulic system should have a minimum of 25 micron filtration It is recommended that filter elements be sized for a flow of at least 30 GPM 1131 pm for cold temperature startup and maximum dirt ho...

Page 11: ...not fit tightly in the mounting hole Never use shim stock DRIVE SHAFT SPEED CHECK The speed of the motor output shaft should be checked at least every 100 hours of operation by trained and experienced personnel A record of the speed checks should be maintained The maximum rated speed of the cutoff saw is 3600 rpm This speed must be equal to or less than the rated speed of the cutting wheel Tests s...

Page 12: ...oving them from storage to an area of higher temperatures should be avoided When used on cutoff saws carried on emergency vehicles wheels should be removed after use and discarded or carefully stored as described in this section If wheels are supplied with blotters attached suitable separators should be used to preserve flatness INVESTIGATION OF WHEEL BREAKAGE Wheels designed for use with hand hel...

Page 13: ...withright hand threads rotate counterclockwise motor shafts with left hand threads rotate clockwise Oil leakage between motor housing and on off block or motor Oil tube O ring failure Replace as required Motor face seal failure Replace as required On off trigger is hard to press Back pressure too high Should not exceed 250 psi at 15 GPM 17 bar at 571 pm measured at the end of the tool operating ho...

Page 14: ...claration Test conducted on CO23341 operated at optimum flow 15 GPM 56 7 LPM input Measured vibration emission value 3 Axis Main Handle 3 7 m sec Uncertainty K 0 9 m sec Measured vibration emission value 3 Axis Support Handle 4 1 m sec Uncertainty K 0 9 m sec Values determined according to EN ISO 28927 8 ACCESSORIES Description Part Number 10 inch diameter Diamond Wheel for Masonry 1 inch Arbor 03...

Page 15: ...CO23 User Manual 15 CO23 PARTS ILLUSTRATION ...

Page 16: ...1 IN 37 03810 1 SEAL RACE 38 03811 1 SEAL CARRIER 39 03823 1 SEAL 40 01262 2 O RING 1 3 4 1 7 8 1 16 41 03822 1 SEAL CARRIER WASHER ITEM NO P N QTY DESCRIPTION 42 03109 1 BEARING 43 NO ITEM 44 NO ITEM 45 03812 1 SPACER WASHER 46 03824 1 SEAL 47 00600 1 KEY 48 03813 1 MOTOR SHAFT CCW 49 00253 1 O RING 2 1 2 2 5 8 1 16 50 35285 1 MOTOR HOUSING CAP 51 01217 4 CAPSCREW 3 8 16 2 1 2 HEX SOC HD 52 03826...

Page 17: ...ls do not have accumulators and thus are capable of deeper depths The methods are broken into diver operated or remote operated vehicle ROV ROV s can reach lower depths and with an onboard hydraulic power source that is depth compensated can operate hydraulic tools at depths of thousands of feet ROV operation is still limited to the tool for example a percussive tool has the same depth limitation ...

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Page 20: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com ...

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