5. SERVICING THE TOOL
IMPORTANT - READ BOTH THE SAFETY RULES ON PAGES 3 – 5 AND THE PUMP UNIT INSTRUCTION MANUAL
CAREFULLY BEFORE PUTTING INTO SERVICE.
THE EMPLOYER IS RESPONSIBLE FOR ENSURING THAT TOOL MAINTENANCE INSTRUCTIONS ARE GIVEN TO THE
APPROPRIATE PERSONNEL.
THE OPERATOR SHOULD NOT BE INVOLVED IN MAINTENANCE OR REPAIR OF THE TOOL UNLESS PROPERLY TRAINED.
THE TOOL SHALL BE EXAMINED REGULARLY FOR DAMAGE AND MALFUNCTION.
5.1 DAILY
•
Check placing tool, hoses and quick couplers for oil leaks.
•
Worn or damaged hoses and couplings should be replaced.
•
Check that the stroke of tool meets the specification.
•
Check that the stem deflector is fitted.
•
Check that the pump pull / advance pressure relief valve is functioning correctly.
•
Check for worn anvil indicated by score marks on the installed collar. This can also be confirmed by referring to the
installed data in the fastener catalogue. Excessive wear can cause the anvil to rupture.
5.2 WEEKLY
•
Dismantle and clean the nose assembly especially the jaws as described in the relevant nose assembly datasheet.
•
Check for oil leaks in placing tool, hoses and quick couplers.
CAUTION – NEVER USE SOLVENTS OR OTHER HARSH CHEMICALS FOR CLEANING THE NON-METALLIC PARTS OF
THE TOOL. THESE CHEMICALS MAY WEAKEN THE MATERIALS USED IN THESE PARTS
5.3 ANNUALLY OR EVERY 250K OPERATIONS
•
Every 250,000 cycles the tool should be completely dismantled and new components should be used where worn,
damaged or as recommended. All O-rings, back-up rings and seals should be renewed and lubricated with MolyKote®
111 grease before assembling.
5.4 SERVICE KIT
For a complete service the following Service Kit is available:
SERVICE KIT: 73430-99990
PART NUMBER
DESCRIPTION
PART NUMBER
DESCRIPTION
07005-10118
Quick Coupler - Male
07900-00956
AV10 Piston Guide Sleeve
07005-10120
Quick Coupler - Female
07900-00957
AV10 End Cap Assembly Tool
07900-00951
AV10 Piston Bullet - Front
07992-00020
Grease – MolyLithium EP3753
07900-00952
AV10 Piston Bullet - Rear
07900-00755
Grease – Molykote 111
07900-00955
AV10 Front Gland Guide Rod
07900-00756
Loctite® 243 Threadlocker
5.5 SERVICING TOOLS'
The following standard tools are also required:
•
Allen Key: 2.0 / 3.0 mm
•
Open End Flat Spanner: 12 / 14 / 18 / 24 / 45 mm A/F
•
PTFE Tape: 10 mm
•
Engineers Vice with Jaw Guards – 150 mm
11
ENGLISH
Summary of Contents for AV 10
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Page 139: ...6 BLOQUE GENERAL DE LA REMACHADORA 73430 02000 3 4 2 5 1 7 8 9 10 11 13 14 12 6 15 ESPAÑOL ...
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Page 214: ...6 ASENNUSTYÖKALUN LAITEKAAVIO 73430 02000 3 4 2 5 1 7 8 9 10 11 13 14 12 6 14 SUOMI ...
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Page 238: ...6 GENERELL MONTERING AV VERKTØYET 73430 02000 3 4 2 5 1 7 8 9 10 11 13 14 12 6 14 NORSK ...
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