Stahl Hotronix Fusion XF Replacement Manual Download Page 5 | Manualshive

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Stahl Hotronix Fusion XF Replacement Manual Download Page 5

Fusion (Model XF)
Temperature Probe Replacement
2015-12-22

Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals

Page 5 of 11

Remove control housing and set aside

Remove old Temperature Probe wires from
10-pin I/O connector positions 7 & 8 using
2mm Precision Flathead Screwdriver

NOTE: Wire colors are interchangeable as
polarity does not matter

NOTE: older models use a 25-pin D-Sub
connector, pins 1 & 14

Loosen black plastic Cable Clamp by
loosening #6-

32 x 1” screw and 2x #6-32

Nuts using

5/16” Combination Wrench

Lift the Heater off of the Lower Platen slightly
using the Handles, pull out the Lower Platen,
lower the Heater and adjust the Adjustment
Knob until the Heater is at its lowest possible
point to give maximum access in later steps

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Summary of Contents for Hotronix Fusion XF

Page 1: ...11 Included Parts 1 Temperature Probe P N 1 1272 1 Required Tools 2 Allen Wrenches 3 32 9 64 3 Needle Nose Pliers 4 Scissors 5 2 Phillips Screwdriver 6 2mm Precision Flathead Screwdriver 7 Electrical Tape CAUTION Detach power cord before proceeding Lower heater but do not lock into place such that it rests gently on lower platen 1 2 3 4 5 6 7 ...

Page 2: ...otronix com heat press manuals Page 2 of 11 Loosen set screw in shaft of pressure adjustment knob using 3 32 Allen Wrench and remove knob Remove 4 8 32 x Thumb Screws right 2 shown from underside of control housing using 9 32 Allen Wrench Lift off control housing and lay it gently on left side of press ...

Page 3: ...Manuals hotronix com heat press manuals Page 3 of 11 Unplug ground wire green with yellow stripe from IEC inlet at rear of housing Unplug Black White wires from Power Switch as shown to disconnect from Controller Unplug 9 pin connector from Controller by squeezing sides to release locking clips ...

Page 4: ...com heat press manuals Page 4 of 11 Unplug 3 pin TRIAC connector from Controller by squeezing sides to release locking clips Unplug 4 pin Strain Gauge connector from Controller by depressing locking clip Unplug 10 pin I O connector from Controller NOTE Version 2 and prior Controllers use 25 pin D sub connector ...

Page 5: ... Flathead Screwdriver NOTE Wire colors are interchangeable as polarity does not matter NOTE older models use a 25 pin D Sub connector pins 1 14 Loosen black plastic Cable Clamp by loosening 6 32 x 1 screw and 2x 6 32 Nuts using 5 16 Combination Wrench Lift the Heater off of the Lower Platen slightly using the Handles pull out the Lower Platen lower the Heater and adjust the Adjustment Knob until t...

Page 6: ... Plastic Finishing Washers using 2 Philips Screwdriver NOTE Do not over tighten screws as Plastic Finishing Washers may break Lift up Heater Cover and Mineral Wool Insulation to gain access to Temperature Probe Remove old Temperature Probe from Heater using Needle Nose Pliers Cut off old Temperature Probe with Scissors NOTE Do not remove old Temperature Probe wire from Guide Tube ...

Page 7: ... connector end of new Temperature Probe wire to cut end of old Temperature Probe wire using Electrical Tape Carefully fish new Temperature Probe wire through Guide Tube by feeding wire from the bottom while pulling old Temperature Probe wire from top NOTE Focus on pushing from below while pulling gently to guide the wire as excessive pulling may separate the wires or damage new Temperature Probe w...

Page 8: ...om heat press manuals Page 8 of 11 Remove Electrical Tape and discard old Temperature Probe wire Thread new Temperature Probe wires through white Cable Sheathe and install into top of Guide Tube as shown Tighten black plastic Cable Clamp by tightening 6 32 x 1 screw and 2x 6 32 Nuts using 5 16 Combination Wrench ...

Page 9: ... NOTE older models use a 25 pin D Sub connector pins 1 14 Carefully install new Temperature Probe into Heater using Needle Nose Pliers Replace Heater Cover and screw in 4x 10 24 x 5 8 Flat Head Screws and plastic Finishing Washers using 2 Phillips Screwdriver NOTE Do not over tighten screws to avoid breaking plastic finishing washers Plug connectors into Controller as shown 1 9 pin connector 2 3 p...

Page 10: ...s manuals Page 10 of 11 Plug in White Black wires into ON OFF switch on opposite sides of the divider as shown to connect to Controller Plug Green wire with Yellow band into IEC outlet to connect to grounding circuit Replace housing onto press and insert 4 8 32 x Thumb Screws right 2 shown tightening with 9 32 Allen Wrench ...

Page 11: ...sistance 1 800 727 8520 Manuals hotronix com heat press manuals Page 11 of 11 Replace Pressure Adjustment Knob aligning set screw with flat of shaft and tightening with 3 32 Allen Wrench Raise handle into open position plug in press and turn ON to verify proper operation ...

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