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PARTS

8000 SERIES OWNER’S MANUAL

TURRET AND BASE SERVICE PARTS

TURRET AND BASE SERVICE PARTS

TURRET AND BASE SERVICE PARTS

TURRET AND BASE SERVICE PARTS ---- ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

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View thousands of Crane Specifications on FreeCraneSpecs.com

View thousands of Crane Specifications on FreeCraneSpecs.com

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Summary of Contents for 8000 Series

Page 1: ...May May May May 2 2 2 20 0 0 0 20 20 20 2011 11 11 11 8000 Series Owner s Manual View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 2: ...3 WARRANTY 35 FOR THE LOCATION OF YOUR NEAREST DISTRIBUTOR CA FOR THE LOCATION OF YOUR NEAREST DISTRIBUTOR CA FOR THE LOCATION OF YOUR NEAREST DISTRIBUTOR CA FOR THE LOCATION OF YOUR NEAREST DISTRIBUTOR CALL 330 LL 330 LL 330 LL 330 264 264 264 264 7441 7441 7441 7441 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 3: ...tenance Unauthorized modification CAUTION CAUTION CAUTION CAUTION Operate your 8000 crane within the lifting capacities specified Exceeding the lifting capacity for a given boom length can cause tipping or structural failure Only the s New Machinery and Equipment warranty shown on the last page of this manual is valid with this crane No other warranty verbal written or implied is valid with this c...

Page 4: ...re lifting NEVER NEVER NEVER NEVER operate the crane during an electrical storm or when high wind conditions exist NEVER NEVER NEVER NEVER side load the boom by dragging a load from the side NEVER NEVER NEVER NEVER try to service or repair the crane while the crane is operating NEVER NEVER NEVER NEVER place yourself between the load and truck or other fixed object NEVER NEVER NEVER NEVER move the ...

Page 5: ...and LIFT CAPACITY decals on s 8000 cranes Read and understand each of these decals before attempting to operate your crane If any decals are missing or cannot be read contact your s distributor for immediate replacement View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 6: ... 50 50 50 50 000 FT LB 000 FT LB 000 FT LB 000 FT LB DISTANCE IN FEET DISTANCE IN FEET DISTANCE IN FEET DISTANCE IN FEET NOTE Load capacities are based on 85 of tipping when all outriggers are extended and have firm contact with a solid surface Vehicles must have proper axle load distribution and crane must be mounted in accordance with manufacturer s instructions View thousands of Crane Specifica...

Page 7: ...CRANE RATING 50 000 FT LB CRANE RATING 50 000 FT LB DISTANCE IN FEET DISTANCE IN FEET DISTANCE IN FEET DISTANCE IN FEET NOTE Load capacities are based on 85 of tipping when all outriggers are extended and have firm contact with a solid surface Vehicles must have proper axle load distribution and crane must be mounted in accordance with manufacturer s instructions View thousands of Crane Specificat...

Page 8: ...tacle while turning the serrated portion of the male plug clockwise Continue turning until the pin on the receptacle can be seen through the hole in the male plug and a click is felt There are five switches on the remote control Each is labeled as to the function and direction For example To activate the winch push up on the switch to winch up push down on the switch to winch down View thousands o...

Page 9: ...ING OVER 4000 POUNDS LIFTING OVER 4000 POUNDS A two part line must be used whenever the load is 4000 4000 4000 4000 pounds pounds pounds pounds or greater In order to two part the line Connect the winch cable eye to the pin on the bottom of the manually extendible boom section Insert cable through the snatch block by removing the cotter pin and disassembling Reassemble the snatch block Be sure to ...

Page 10: ...OTATION STOP ROTATION STOP ROTATION STOP ROTATION STOP A stop to prevent the unit from rotating continuously is located on the crane base The stop is installed so that a full 360 plus is obtained A stop lever is attached to the turret and extends so that it will contact the rotation stop on the base assembly Do not remove the stop assembly Continuous rotation will result in damage to the wiring ha...

Page 11: ...ase 2 Lift Cylinder Pins Grease Fitting 6 Months Chevron Moly Grease 2 Hydraulic Filter Reservoir 6 Months 10 Micron Filter Boom Pivot Pin Grease Fitting 6 Months Chevron Moly Grease 2 HYDRAULIC FLUID SPECIFICATION HYDRAULIC FLUID SPECIFICATION HYDRAULIC FLUID SPECIFICATION HYDRAULIC FLUID SPECIFICATION Minimum viscosity specifications for hydraulic oil to be used in the crane should be Chevron AW...

Page 12: ...of the results above are observed the system should be purged to the bottom and filled with new oil HYDRAULIC SYSTEM PURGING HYDRAULIC SYSTEM PURGING HYDRAULIC SYSTEM PURGING HYDRAULIC SYSTEM PURGING The oil should be changed after 600 hours 600 hours 600 hours 600 hours of operation or every six months six months six months six months whichever comes first The procedure for purging the system is ...

Page 13: ...ydraulic on turntable bearing with self locking worm drive Remote Control Proportional radio remote control unit with up to of 500 range Winch Cable 120 of 3 8 aircraft cable with latch hook traveling block and down haul weight Rotation Speed 1 RPM Boom Elevation Speed 5 to 75 20 seconds Boom Extension Speed 11 to 21 18 seconds Winch Line Speed 60 per minute single line Min Chassis Req 18 000 GVWR...

Page 14: ...IC FIRST HYDRAULIC FIRST HYDRAULIC EXTENSION EXTENSION EXTENSION EXTENSION pounds pounds pounds pounds SECOND HYDRAULIC SECOND HYDRAULIC SECOND HYDRAULIC SECOND HYDRAULIC EXTENSION EXTENSION EXTENSION EXTENSION pounds pounds pounds pounds 4 8000 5 8000 6 8000 7 7140 8 6250 9 5560 10 5000 11 4550 12 4170 13 3850 14 3570 15 3330 16 3125 17 2940 18 2780 19 2630 20 2500 21 2380 Double line required fo...

Page 15: ...E E EXTENSION XTENSION XTENSION XTENSION pounds pounds pounds pounds SECOND HYDRAULIC SECOND HYDRAULIC SECOND HYDRAULIC SECOND HYDRAULIC EXTENSION EXTENSION EXTENSION EXTENSION pounds pounds pounds pounds 4 8000 5 8000 6 8000 7 7140 8 6250 9 5560 10 5000 11 4550 12 4170 13 3850 14 3570 15 3330 16 3125 17 2940 18 2780 19 2630 20 2500 21 2380 22 2270 23 2170 24 2080 25 2000 26 1920 27 1850 28 1780 2...

Page 16: ...lift load Restriction in hydraulic line Cylinder piston seals leaking Relief valve not set properly Pump losing prime Overload condition Filter clogged Counterbalance valve defective Cable mis wrap Loose cable being wound on drum Unusual noise during operation Cavitation due to low hydraulic oil Load is excessive Suction line filter is clogged Relief valve set too low Relief valve defective Air in...

Page 17: ...ssible injuries and voids any warranty or liability CAUTION M M M MOST SERVICE BODIES A OST SERVICE BODIES A OST SERVICE BODIES A OST SERVICE BODIES ARE NOT STRONG ENOUGH RE NOT STRONG ENOUGH RE NOT STRONG ENOUGH RE NOT STRONG ENOUGH TO MOUNT A CRANE TO MOUNT A CRANE TO MOUNT A CRANE TO MOUNT A CRANE You must reinforce the compartment and floor before you mount the crane Get help from the truck de...

Page 18: ...ounting surface with four 4 1 00 grade eight bolts and four 4 grade eight lock nuts Torque the 1 00 bolts to 375 foot pounds Use of other than 1 00 grade eight bolts and lock nuts may result in the crane breaking loose from the mounting surface when in use 4 It is necessary to support the boom in the stored position The boom support should also have a place to secure the hook in the stored positio...

Page 19: ...ounding and does not require an additional ground cable 9 The 8000 crane requires a six 6 gallon minute flow rate at 2850 PSI to operate efficiently It is your It is your It is your It is your responsibility to choose the correct P T O and pump responsibility to choose the correct P T O and pump responsibility to choose the correct P T O and pump responsibility to choose the correct P T O and pump...

Page 20: ...h the crane for hookup to the reservoir Both the pressure and return lines in the crane are one half inch 37 degree 1 2 37 JIC If the reservoir is mounted in a location other than the right rear compartment additional hoses will need to be made The crane pressure line running up the center to revolving connections connects to a fitting on top of the relief valve The crane return line coming from t...

Page 21: ...UCTIONS 8000 SERIES OWNER S MANUAL FIGURE 7 TYPICAL RESERVOIR TANK HOOK UP 12v DC HOOK UP FIGURE 6 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 22: ... AND BASE SERVICE PARTS TURRET AND BASE SERVICE PARTS ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION 24 18 19 20 21 23 30 27 28 29 12 10 5 1 25 4 9 7 6 13 8 16 3 22 14 11 2 17 15 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 23: ...5 GUARD ASM CRANE SIDE RH 11 1 207227 GUARD ASM CRANE SIDE LH 12 1 207229 PANEL REAR COVER 13 1 207230 PANEL END ASM 14 1 203858 BRACKET ASM TUBE MOUNTING 15 1 207223 COVER ASM ROTATION LH 16 1 207216 GUARD CRANE SIDE 17 1 207199 COVER HOSE 18 1 207177 BRACKET VALVE MOUNTING 19 1 207198 BRACKET VALVE MOUNTING 20 2 207350 SPACER VALVE MOUNTING 21 1 207355 BRACKET ASM TUBE MOUNTING 22 1 123477 ALARM...

Page 24: ...TRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION 30 25 25 25 15 49 42 44 43 46 47 45 47 46 47 43 42 41 25 25 24 25 25 32 23 31 39 40 48 25 25 25 19 20 9 10 5 6 7 8 4 27 3 2 1 11 22 21 29 33 19 34 35 38 4 28 12 14 13 26 37 18 17 36 24 23 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 25: ... 002 PIN COTTER 2 68 9 1 201825 PIN CLEVIS 38 X 2 50 10 1 925063 HAIR PIN WIRE DIA 094 X 2 5 16 LG 11 1 202445 SHEAVE 10 00 O D X1 38 12 2 95480 001 ARROW 13 2 919003 HEX NUT 1 4 20 14 2 917494 HEX HD CAP SCR 1 4 20 X 3 4 15 1 3891 SERIAL TAG STAHL UNIVERSAL 16 2 918416 DRIVE SCREW 1 8DIA X 5 16LONG 17 4 95475 001 DECAL STRIPES 18 2 95907 537 DECAL STAHLWART CRANE BOOM 19 2 201181 DANGER DECAL BOO...

Page 26: ...OM ONLY LOAD CHART 8000 LRX 30H 36 2 208678 DECAL 11 FT 36 2 207260 30FT BOOM ONLY 30FT BOOM ONLY 30FT BOOM ONLY 30FT BOOM ONLY DECAL 14 FT 37 1 202470 DECAL KIT GAUGE STRIPE 10FT 37 1 207263 30FT BOOM ONLY 30FT BOOM ONLY 30FT BOOM ONLY 30FT BOOM ONLY DECAL KIT GAUGE STRIPE 16FT 38 1 207033 PIN 1 25 DIA X 11 00 39 2 95999 057 SNAP RING 1 1 4 40 1 206772 WINCH BRADEN BG4B 41 1 95861 003 SHEAVE PULL...

Page 27: ...S HYDRAULIC COMPONENT SERVICE PARTS ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION 13 24 23 12 19 1 34 10 11 10 10 11 34 8 11 11 11 34 3 15 18 18 34 3 9 9 16 2 9 9 18 17 14 11 20 18 17 22 21 5 5 5 6 5 7 32 33 31 4 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 28: ...OK 12 1 207301 TUBE VALVE TO ROTAION RELIEF 13 1 207303 TUBE VALVE TO ROTATION RELIE 14 2 203873 ADAPTER 10MOR X 6FOR 15 1 207307 TUBE ROTATION RELIEF TO MOTOR 16 1 207320 TUBE ROTATION RELIEF TO MOTOR 17 2 201487 BRACKET TUBE MTG 18 4 95488 005 BULKHEAD UNION 3 8 TUBE TO 3 8 JIC 19 1 207324 TUBE BOOM LIFT 20 1 207327 TUBE BOOM LIFT 21 1 207331 TUBE WINCH 22 1 207333 TUBE WINCH 23 1 207341 TUBE EX...

Page 29: ...3 013 BRACKET CORD REEL 3 2 917806 TRUSS HD M S 1 4 20 X 1 2 4 6 962110 HEX WASHER HD SELF TAPPING 5 1 201524 COVER SWITCH MOUNTING 6 1 95493 003 SWITCH HOLDER 7 1 95493 002 SWITCH WATERPROOF 8 1 95493 004 STRAIN RELIEF 9 3 95493 006 BRACKET BUSHING MAIN 10 1 95493 011 BRACKET BUSHING HYD 11 1 207272 GUIDE ASM CABLE 12 1 95467 001 CORD REEL 11 4 5 7 6 8 1 10 4 4 1 9 4 1 9 1 4 9 2 12 3 View thousan...

Page 30: ... TANK HYDRAULIC RESERVOIR TANK HYDRAULIC RESERVOIR TANK HYDRAULIC RESERVOIR TANK ILLUSTRATIONS ILLUSTRATIONS ILLUSTRATIONS ILLUSTRATIONS View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 31: ...15 1 2 JIC to 3 4 16 o ring elbow fitting 7 1 95907 204 1 2 JIC hose 8 1 938302 3 4 street elbow fitting 9 1 95636 001 Filter 10 1 95635 001 Filter housing 11 1 938283 Run tree fitting 12 1 95488 012 Adapter fitting 13 1 95736 066 Relief valve 14 1 95488 013 Run tree fitting 15 1 95907 152 Sight gauge 16 1 938281 Branch tree fitting 17 1 95907 203 1 2 JIC hose 18 1 95907 172 1 2 JIC w 90 hose 19 1...

Page 32: ... 207276 BRACKET LIMIT 2 1 207283 SPACER COVER MOUNTING 3 1 207278 COVER LIMIT 4 2 95493 003 SWITCH HOLDER 5 2 95493 002 SWITCH WATERPROOF 6 2 919865 FLAT WASHER 1 4 7 1 919702 HEX HD ESNA NUT 1 4 20 8 2 207277 SWITCH MOUNT 9 1 95493 005 BUSHING SHORTY 10 1 207280 LEVER ASM LIMIT SWITCH 11 1 207284 ANGLE ROTATION STOP 12 1 917334 HHCS 1 4 20X2 25 3 8 4 5 2 1 8 9 11 10 12 6 7 View thousands of Crane...

Page 33: ...TICS 8000 SERIES OWNER S MANUAL WIRING DIAGRAM WIRING DIAGRAM WIRING DIAGRAM WIRING DIAGRAM View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 34: ...C AULIC SCHEMATIC AULIC SCHEMATIC AULIC SCHEMATIC P 10T T 10T SV10 47D SV10 47D SP10 20 EPFR50 S35 FR10 20F SV08 30 SV08 30 SV10 47C PD1 PD10 41 PD2 PD10 41 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 35: ...f of purchase from the original owner Unauthorized repair or replacement prior to inspection or repair or replacement not in accordance with s recommendations and procedures may void the Warranty DISCLAIMER OF IMPLIED WARRANTIES LIMITATIONS OF DISCLAIMER OF IMPLIED WARRANTIES LIMITATIONS OF DISCLAIMER OF IMPLIED WARRANTIES LIMITATIONS OF DISCLAIMER OF IMPLIED WARRANTIES LIMITATIONS OF REMEDIES REM...

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