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9

PUMP SERVICE

Hazardous voltage. Can shock, burn,or

cause death. 

Disconnect power before working on pump

or motor.

Pump should only be serviced by qualified personnel.

To avoid dangerous or fatal electrical shock haz-
ard, disconnect power to motor before working on

pump or motor!

No lubrication or regular maintenance are needed.
If shaft seal is damaged, repair as follows:

Removing Old Seal:

1. Disconnect power to pump motor.
2. Drain tub and pump; disconnect unions to allow ac-

cess to pump.

3. Remove four bolts holding front plate to seal plate; re-

move front plate.

4. Remove shaft cover or motor canopy; using screw-

driver in slot on motor end of shaft or wrench on flats
of shaft extension, hold pump shaft and unscrew im-
peller from shaft (turn counterclockwise). Rotating half
of seal will come off with impeller.

5. Carefully remove rotating part of seal from impeller

sleeve by pulling and turning on sealing washer and
spring (Figure 3). Do not damage impeller surface
where drive ring seats and seals.

6. Carefully remove four motor throughbolts from seal

plate (Figure 4); remove seal plate and use a screw-
driver to tap ceramic seat out from the rear (Figure 5).
Do not damage seal cavity in seal plate.

7. Clean cavity from which seal was removed and clean

motor shaft.

8. Inspect water slinger for damage. Replace if needed.

Installing New Seal:

1. Ceramic seat must be clean and free of dirt, grease,

dust, etc. Wet rubber cup gasket of ceramic seat with

small

amount of water; press into cavity firmly and

squarely with finger pressure (Figure 6).

2. If ceramic seat will not locate properly, remove it,

place 

face up 

on bench, and reclean cavity. Ceramic

seat should now locate.

3. Seal must be free of dirt, grease, grit, scratches or

chips; be sure impeller sleeve is clean. Slide seal as-
sembly, rubber drive ring first, onto impeller sleeve
until drive ring bottoms on impeller back shroud.

4. Slip water slinger over motor shaft; remount seal plate.

Torque throughbolts to 25 inch-lbs. (29 cm-kg).

5. Screw impeller onto motor shaft until it seats against

motor shaft shoulder. Work water slinger over end of
impeller sleeve so it rides on sleeve (Figure 7).

6. Remount front plate to seal plate.
7. Reconnect unions; tighten 

hand tight only

.

Figure 3

Figure 4

Figure 5

Figure 6

Figure 7

Summary of Contents for DURA-JET 5DJAEB-0001

Page 1: ...t Delavan WI 53115 International 262 728 5551 FAX 262 728 7550 www starite com Union City TN Delavan WI Mississauga Ont Murrieta CA 2005 Sta Rite Industries S377 Rev 9 2 05 This manual should be furni...

Page 2: ...Release all air in system before testing Water pressure for test must be less than 25 PSI 172 kPa Water Temperature for test must be less than 100o F 38o C Limit test to 24 hours After test visually c...

Page 3: ...with PVC cement Use PVC cement only in a well ventilated area away from flame FOLLOW MANUFACTURER S INSTRUCTIONS Spa Fittings Size and number of jets will have a major effect on jet action Typical ins...

Page 4: ...onduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering To Wire a Two Speed Motor Wire the pump as shown in the diagram Voltage Voltage at motor mu...

Page 5: ...52 0072 0172 115 230 60 16 4 8 2 25 15 12 3 8 4 6 14 DJAFC 0097 115 230 60 16 8 25 15 12 3 8 4 6 14 DJAFC 3103D 115 230 60 16 4 8 2 25 15 12 3 8 4 6 14 DJAGC 0007 115 230 60 20 10 25 15 10 14 5 5 2 8...

Page 6: ...JAYFB 0001 230 60 7 2 2 4 15 14 2 14 2 14 2 DJAYFB 0002 230 60 8 6 2 1 15 14 2 14 2 12 3 DJAYFB 0013 0113 230 60 7 2 2 4 15 14 2 14 2 14 2 DJAYFB 0051M 0151M 230 60 7 2 2 4 15 14 2 14 2 14 2 DJAYFB 00...

Page 7: ...JAYHB 0061 0161 230 60 12 3 7 15 14 2 14 2 12 3 DJAYHB 0071M 230 60 12 3 7 15 14 2 14 2 12 3 DJAYHB 0097 230 60 12 3 7 15 14 2 14 2 12 3 DJAYHB 3021 3121 230 60 12 3 7 15 14 2 14 2 12 3 DJAYHB 3021H 3...

Page 8: ...ater level at least two inches above bottom of skimmer opening when system is not in use Failure to do so can allow air to enter system causing pump to lose its prime Keep water temperature at 104 F 4...

Page 9: ...or throughbolts from seal plate Figure 4 remove seal plate and use a screw driver to tap ceramic seat out from the rear Figure 5 Do not damage seal cavity in seal plate 7 Clean cavity from which seal...

Page 10: ...onents in the system Propylene glycol is non toxic and will not dam age pump components 1 Close all valves on suction and return piping 2 Remove drain plug in bottom of front plate 3 Drain all piping...

Page 11: ...use poor flow and poor jet action 2 Consult dealer installer or service representative C EXCESSIVE AIR IN SYSTEM PUMP LOSES PRIME 1 Make sure water level in spa is at least 2 51 mm above top of jets w...

Page 12: ...lug 1 U178 920P 9 Screw 1 4 20x1 1 2 4 30787 0004 10 Nut Hex 1 4 20 Brass 4 35402 0071 Nameplate 1 U33 174 Decal For use with pools and spas 1 U27 635 Voltage Label 230 Volts 1 U27 68 Voltage Label 11...

Page 13: ...7 17400 0135 17400 0105 DJAHB 0021H 0121H 62003 2079 17400 0135 17400 0108 31953 0124 DJAHB 0041 0141 3141 62003 2067 17400 0135 17400 0105 31953 0107 DJAHB 0151 62003 2067 17400 0135 17400 0105 31953...

Page 14: ...lug 1 U178 920P 9 Screw 1 4 20x1 1 2 4 30787 0004 10 Nut Hex 1 4 20 Brass 4 35402 0071 Nameplate 1 U33 174 Decal For use with pools and spas 1 U27 635 Voltage Label 230 Volts 1 U27 68 Voltage Label 11...

Page 15: ...53 0105 DJAYFA 3022H 3122H 62003 2010 17400 0121 17400 0108 31953 0125 DJAYFA 3097 3197 62003 2061 17400 0121 17400 0105 31953 0120 DJAYFA 9022 9122 62003 2010 17400 0121 17400 0106 31953 0105 230 Vol...

Page 16: ...lug 1 U178 920P 9 Screw 1 4 20x1 1 2 4 30787 0004 10 Nut Hex 1 4 20 Brass 4 35402 0071 Nameplate 1 U33 174 Decal For use with pools and spas 1 U27 635 Voltage Label 230 Volts 1 U27 68 Voltage Label 11...

Page 17: ...62003 2081 17400 0122 17400 0107 31953 0105 DJAYGB 3021H 3121H 62003 2081 17400 0122 17400 0108 31953 0125 DJAYGB 3051MB 3151MB 62003 2081 17400 0122 17400 0107 31953 0118 DJAYGB 3055MB 3155MB 62003 2...

Page 18: ...18...

Page 19: ...19...

Page 20: ...lbs ac cessories and fittings manufactured by Sta Rite are warranted to be free of defects in material and or workmanship for one 1 year from the original date of installation The foregoing warranties...

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