ST TURBOMIZER P42 S Operation And Maintenance Instructions Download Page 36

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SPARE PARTS LIST

GEARBOX D-27B : STCI-364

DENOMINATION GEARBOX D27-B

CODE 9.727.364.10

NO.

PART NUMBER QTY DISCRPTION

1 0.727.0301.00 1 CASING

2 8.0.6.01109 1 BEARING NJ 305 EC

3 0.727.7101.00 1 OIL PLUG 1/2"

4 0.727.6308.00 1 PINNION SHAFT

5 8.5.2.00131 1 SHIM FOR 72 UNI7437

6 8.3.7.00324 4 LOCK WASHER M10

7 8.1.2.00198 4 Allen Screw M10x25

8 8.0.1.00550 1 BEARING 6208

9 8.5.2.00030 1 SHIM FOR 80 UNI7437

10 8.7.3.00027 1 OIL SEAL 40X80X10

11 8.1.1.00343 6 HEXAGON SCREW M8X14

12 8.2.2.00997 1 SPECIAL NUT M20X1,5 PR80B

13 0.707.1301.00 1 EXTENSION

14 8.5.5.01316 1 CUP SHANK 40X20.4X1.5

15 0.712.7014.00 1 TARGHET. 1/3.5 1/5

16 8.5.9.00166 1 BALL 5/16" 7,9MM

17 8.6.4.00673 1 OIL LEVEL 3/8”

18 8.2.6.00607 1 NYLOC NUT M24X2 UNI7474

19 8.5.3.00935 1 SNAP RING SW 18

20 0.721.7101.00 1 SPRING

21 0.721.7001.00 1 BUSH

22 0.721.7010.00 1 LEVER

23 8.7.6.00191 1 O-RING OR-3062

24 8.4.7.00760 1 SPLIT PIN UNI1336 B4X35

25 2.727.1304.00 1 COUPLING COVER

26 8.0.1.00768 2 BEARING CLA 6207

27 0.727.7100.00 1 SHORT BUSH SLEEVE

28 8.5.1.00932 2 CIRCLIP ALB 62 UNI7435

29 0.727.5107.00 1 CROWN WHEEL Z59 M2,25

30 0.727.5103.00 1 CROWN WHEEL Z62 M2,25

31 8.4.1.00933 1 KEY UNI6604 B 16X10X40

32 8.6.5.00006 1 OIL DRAIN PLUG 3/8"

33 0.721.2000.00 1 INPUT SHAFT 6 SPLINE 1 3/8”

34 8.7.3.00055 1 OIL SEAL 35X72X10

A.727.000 1

251 1.721.7002.00 1 KNOB

252 8.4.5.00934 2 SPLIT PIN 5X24DIN1481

Summary of Contents for TURBOMIZER P42 S

Page 1: ...OPERATION AND MAINTENANCE INSTRUCTIONS TURBOMIZER P 4 2 S ...

Page 2: ...OPERATION AND MAINTENANCE INSTRUCTIONS TURBOMIZER P42S MOUNTED SPRAYER MODEL SERIAL NO ...

Page 3: ...mance and safe operation you need to read this manual thoroughly and fully familiarize yourself with all aspects of your sprayer s operation maintenance and safety procedures No liability can be accepted for any inaccuracies or omissions in this publication although due care has been taken to make it as complete and accurate as possible The information illustrations and technical data were conside...

Page 4: ...nt are dependent upon scrupulous observance of the stated norms Before making use of the sprayer the user must read understand and abide by all regulations listed in this manual Possible updates that RB Spray Tech Sdn Bhd will provide the owner of the sprayer will be accompanied by instructions to insert in this publication Should the machine be sold the owner must inform the new purchaser that he...

Page 5: ...r and legible in every part Should it be mislaid it is impera tive to immediately request a duplicate from RB Spray Tech Sdn Bhd Should the decals originally applied on the machine be mislaid damaged or become incomprehensible they should be promptly replaced For every type of distribution device Head delivered with the sprayer a specific user and maintenance manual is attached All the head manual...

Page 6: ...itres per hour l min litres per minute kg kilogram kg cm2 kilograms per square centimeter atmosphere k m kilometre km h kilometres per hour Lm width in metres m metre Mesh N of meshes per linear inch Micron 1 1000 of millimetre mm millimetres PPE Personal Protective Equipment PTO power take off RPM revs per minute s seconds ...

Page 7: ... have acquired an exhaustive knowledge of the same one and of the dispositions contained inside this publication be able to properly interpret the symbols of the adhesives applied on the machine and in addition perfectly know the safety and the work hygienic rules in force in the country where the machine itself is to be used All the preparation use maintenance moving and transporting operations m...

Page 8: ...and animals away from the machine before starting it up Don t wear articles of clothing that might get caught in moving parts Keep to a low speed while negotiating bumps or crossing ditches During the use of the machine the operator must have a sufficiently good visibility on the working areas consequently it is recommended to keep both clean and efficient the cab windows and the rear view mirrors...

Page 9: ... EITHER AT THE DEALERS OR AT THE RB SPRAYTECH WORK SHOPS OTHERWISE ANY KIND OF WARRANTY IMMEDIATELY CEASES AND RB SPRAYTECH IS CLEARED OF ANY CONSEQUENT AND OR IMPLIED RESPONSIBILITY The operator could become contaminated due to accidental spray contact or inhalation of products or crop spraying mixtures The environment could become polluted by mixture over spills puncturing of containers uncontro...

Page 10: ...orks system Have the use of fire extinguishers should flammable products and substances be stored The site at which the preparation and filling out will take place must provide for All the equipment necessary to the precise measuring of both the water quantity and the dose of product to be mixed in the tank at every filling All the equipment and means useful to the preparation of the mixture and f...

Page 11: ...o the existing conditions on the workplace consider the ergonomic easily adaptable easy to wear and safe or health needs for any users be adaptable to the user according to his her needs The PPE for the protection against dangerous chemical agents used for the operations that concern the exposition to phytosanitary products pertains to the third class 3rd class 0000 Use solely PPE equipped with th...

Page 12: ...pose This frame is custom made which uses mild steel as the core material Able to withstand high pressure for longetivity in usage The durable frame structure supports are mounted in the most effective position for the stability and strength When this frame joint A with the machine it is coupled to the tractor steadily The grill part is placed stylishly so that it is able to protect the below part...

Page 13: ...bly installed In order to calculate the weight on the hoister in operative conditions at full load add to the weight indicated on the identification plate the weight of the installed accessories the weight of the distribution device which is used and the 50 of the weight of the used cardan shaft TOTAL WEIGHT SPRAYHEAD WEIGHT ACCESSORIES WEIGHT 50 CARDAN SHAFT WEIGHT WEIGHT ON THE TRACTOR THREE POI...

Page 14: ... the chains of the lifter arms 2 Start the tractor and take the lifter s arms to the level of the machine s pins 4 Insert the toggle joints on the machine s pegs locking them with the clip pins 5 Hook the 3rd point rod from the tractor to the machine and securing it with the peg and the clip pin 6 Screw the rod to set it into tension 7 Start the tractor and hoist the sprayer until the 2 PTO are th...

Page 15: ...00083 USETRANSMISSIONSHAFTSWITHCECERTIFICATION OBSERVETHEREGULATIONS CONTAINED IN THE USE AND MAINTENANCE BOOK LET PROVIDED BY THE SHAFT MANU FACTURER Set the 2 drive outlets PTO perfectly on the same axis and measure the distance D between theirgrooves Length L of the cardan transmission shaft refer to the picture to be deployed measuredbetween the 2 stopping pawls and with joint closed must be 4...

Page 16: ...anting corps Second setting is at 13 feet in width of both sprayheads which is idle for standard planting corps There are 2 variance for Turbomizer P42s spraying arm which can be adjust to two different of spraying coverage Turbomizer P42s comes with standard infield sucstion system and quality quick release drive Diagram 1 Diagram 2 shaft ...

Page 17: ...i cides or insecticides may be poured right into the top opening A The filter basket B will filter residue left from the mixture 5 Close the tank opening with the tanklid as the process no 3 successfully takes place Leave the pesticides herbicides or insecticides to mix with the water for several moment for it to dilute inside the water Self stirring process will take place as the tank is moving T...

Page 18: ...yway the following suggestions are made reduce the distance of the target from the spraying points even if detrimental to the quality of the spraying increase the dimension of the droplets suitably adjusting the machine d Check that multiple product mixtures be physically chemically and biologically compatible amongst themselves if need be obtain the necessary information from the products sales r...

Page 19: ...rry out the adjustments of the sprayer c Prepare the mixtures in a well ventilated area When in the open the presence of wind increases the danger of contamination d Precisely weigh the previously calculated doses of products to be mixed at every filling operation e Avoid handling products close to open flames embers incandescent bodies or in the presence of flammable substances f In order to obta...

Page 20: ...he mixture until the treatment is resumed should the intervention momentarily be interrupted If the utilisation is to be deferred check that the filter cartridge is clean before resuming and agitate the mixture that has remained in the tank d Ensure that the hand wash supplementary tank is filled with clean water after each filling operation e Make use of individual protections identical to those ...

Page 21: ...an shaft 6 Open the tap and place the hose into the top opening 7 Rinse the tank until the water in the spray line rinsing tank is totally run out if needed wash the internal of the tank with a jet of clean water as expected for the machine without circuit washer 8 Disengage the drive outlet PTO 9 Discharge the rinsing water in area with a drain basin and arrange the waste following the country ru...

Page 22: ...of our service points d Keep the machine on a plane surface with a suitable consistency in a well ventilated place sheltered from rain icing and direct sun rays The machine must be stored in a secure or closed place so as to prevent access to unauthorized personnel Stop the tractor and remove the key from the control panel Wear suitable protective clothing and accessories in order to avoid contami...

Page 23: ... the tank that may settle to the bottom harden and break into lumps as this may block the suction filter Slide the PTO shaft apart clean the telescopic tubes with kerosene and apply multi purpose grease to the sliding surfaces then reassemble This is most important in dusty conditions Drain the oil from the diaphragm pump annually or at the end of each spraying season and refill with SAE 20 40 mul...

Page 24: ...rectly to the tank along with all the nipples and elbow 5 Afterwards connect all two 2 hoses from the HPR Control Valve B to the main sprayhead L along with all the nipples and elbow 6 Screw the filter D at the bottom along with all it s nipples and elbow 7 Attach the level gauge H at the designated area on the tank surface with it s nipple and elbow 8 Make sure to include the drain cap K in order...

Page 25: ... of fan unit 1 CAUSE Lack of seal of the pipes and or the valves REMEDY Check the clamping of the ring nuts the connections and the clamps Verify the efficiency of the gaskets and the integrity of the pipes Replace the possibly defective parts 2 CAUSE Residue of product at the entrance of the gauge REMEDY Clean 3 CAUSE Lack of seal of the O Ring gasket of the pump suction connection cone REMEDY Ch...

Page 26: ... Address to RB Spraytech Sdn Bhd point of Sale and Service 2 CAUSE Interference fan case REMEDY Address to RB Spraytech Sdn Bhd point of Sale and Service F FAULT No spraying action delivered totally 1 CAUSE Clogging up of the grill filter on the pump of the pump suction inside the tank or suction pipes of pump clogged up with deposits of hardened plant protection product REMEDY Clean G FAULT No sp...

Page 27: ... Single Flow Control D Swing over to open all valves Single Lever Control Unit Fluid is directed to the boom lines or other spraying devices by four outlet valves which may be operated individually or as a group The individual valves are open when levers C are vertically down and closed when vertically up Raising the single lever D and swinging it over to the other side of the valve opens the flow...

Page 28: ...is not satisfactory replace the transparent tube 2 6 Put the red plastic ball 3 into the transparent tube 2 7 Install the transparent tube 2 making slip it on the rubber fittings 8 Place the clamps 1 fixing the transparent tube 2 of the level gauge and close them with a suitable pliers 3 The suction filter is fitted with a shut off valve which closes automatically when the valve cap is screwed off...

Page 29: ...1 18 69 15 16 17 22 22 62 63 38 35 48 49 36 75 77 76 73 37 39 41 29 28 29 30 28 52 65 79 80 82 53 54 55 56 57 47 45 46 44 44 63 76 77 75 74 73 61 62 66 66 82 75 73 82 62 73 75 43 42 23 23 24 25 26 30 65 67 68 76 79 79 82 81 29 28 27 21 43 52 48 50 51 58 72 71 70 59 40 64 78 21 20 32 33 34 18 19 14 13 12 41 49 60 31 10 29 84 ...

Page 30: ...10004 CAT 2 BOTTOM LINK PIN 1 STAF 313 12553 SUCTION FILTER 2 2 STOF 261 10001 TEE FITTING 1 4 1 203 035 1169 SPRING HOSE FILTER TO PUMP 1 STCP 052 HPR 2 CONTROL UNIT 1 STCP 053 10001 204 090 4000 DUTCHING HOSE 4 301 083 102 HOSE CLIPS APS 51 1 3 8 FC WSV 46 47 48 49 50 51 52 53 54 55 56 57 58 59 2 A1313 0408 ADBB 0408 1 4 BSP X 1 2 BSP ADP 2 STST 282 10086 W A P42S HAND AIR 1 STST 282 10074 RUBBE...

Page 31: ...P42S Tractor Mounted SPARE PARTS LIST 29 ACCESSORIES IN FIELD SUCTION HOSE STGF 102 The in field suction hose is for filling up the tank It must be screwed into the place on the HPR control as in the diagram above ...

Page 32: ...APS SERIES APS 51 APS 61 APS 71 Diaphragm Pump TURBOMIZER P42S Tractor Mounted 30 550 RPM ...

Page 33: ...25 CONNECTING ROD ASSEMBLY 1 64 STCP 045 10009 COMPRESSION RING ø58x2x2 3 3 65 STCP 045 10008 PISTON ø58 3 STCP 049 10026 PISTON SLEEVE ø58 3 APS71 STCP 049 10027 PISTON SLEEVE ø58 3 APS61 STCP 049 10028 PISTON SLEEVE ø58 3 APS51 STCP 045 10011 DIAPHRAGM Gomma Nitrilica Buna Rubber 3 STCP 045 10013 DIAPHRAGM Desmopan 3 STCP 045 10012 DIAPHRAGM Viton 3 68 STCP 045 10014 DISC 3 69 STCP 042 10011 DIA...

Page 34: ...66 O RING 1 22 STCP 046 10073 1210 0646 O RING 1 23 STCP 046 10074 2803 0616 SPECIAL SUCK BACK COUPLING1 24 STCP 049 10014 1210 0173 O RING 1 25 STCP 046 10075 2800 0111 STRAIGHT QUICK COUPLING 1 26 STCP 046 10076 1210 0551 O RING 1 27 STCP 046 10077 1200 0063 WING NUT FOR ORION 1 28 STCP 044 10014 3202 0257 WING NUT PLUG 1 STCP 044 10019 3202 0256 WING NUT PLUG 1 STCP 044 10020 3202 0254 WING NUT...

Page 35: ...TURBOMIZER P42S Tractor Mounted 33 GEARBOX D 27B STCI 364 ...

Page 36: ...X1 5 15 0 712 7014 00 1 TARGHET 1 3 5 1 5 16 8 5 9 00166 1 BALL 5 16 7 9MM 17 8 6 4 00673 1 OIL LEVEL 3 8 18 8 2 6 00607 1 NYLOC NUT M24X2 UNI7474 19 8 5 3 00935 1 SNAP RING SW 18 20 0 721 7101 00 1 SPRING 21 0 721 7001 00 1 BUSH 22 0 721 7010 00 1 LEVER 23 8 7 6 00191 1 O RING OR 3062 24 8 4 7 00760 1 SPLIT PIN UNI1336 B4X35 25 2 727 1304 00 1 COUPLING COVER 26 8 0 1 00768 2 BEARING CLA 6207 27 0...

Page 37: ...en exercised by the operator Warranty Repair Site Items Not Covered By Warranty The warranty provides for repairs to be carried out at the servicing dealer s normal place of business An owner may elect to have repairs carried out at his own residence but whilst will accept the actual repair cost of the failed component s the travelling costs will not be covered under warranty The warranty does not...

Page 38: ...t filled in is not mailed to the following address Head Office RB Spray Tech Sdn Bhd 627487 D No 1 Jalan Ikan Mata Duyung KS10 Kampung Nelayan Telok Gong 42000 Pelabuhan Klang Selangor Darul Ehsan Malaysia or sent by fax to the following number 603 31341194 CUT ALONG THE DOTTED LINE Consent for the personal data processing PROTECTION OF THE PRIVACY I authorize you to dothe processing of my persona...

Page 39: ...TURBOMIZER P42S Tractor Mounted 37 NOTES ...

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