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I/P
CONVERTER
INSTRUCTION
MANUAL
(E)IM-TE100/00-R５
Page 1: ...ＴＥ ＴＥ ＴＥ ＴＥ１００ １００ １００ １００ ２００ ２００ ２００ ２００ I P I P I P I P CONVERTER CONVERTER CONVERTER CONVERTER INSTRUCTION INSTRUCTION INSTRUCTION INSTRUCTION MANUAL MANUAL MANUAL MANUAL E IM TE100 00 R５ ...
Page 2: ...environment non hazardous Always turn off the power before removing the terminal box cover or main cover If intending to remove or disassemble the pressure gauge for maintenance or other purposes always turn off the supply pressure and wait for the pressure in the pneumatic circuit to drop to zero before undoing any screws or other fittings used to attach parts Always turn off the supply pressure ...
Page 3: ...1 3 Nonincendive Version 3 1 3 2 Installation 3 2 3 2 1 Pipe Mounting 3 2 3 2 2 Wall Mounting 3 2 3 3 Pneumatic and Electrical Installation 3 2 3 3 1 Pneumatic Installation 3 2 3 3 2 Electrical Installation 3 3 1 Flame Proof Version 3 3 4 2 Standard Non Explosion proof Intrinsically Safe version 3 5 4 Operation 4 1 4 1 Auto Manual Switchover Function option 4 1 4 2 Zero and Span Adjustment 4 2 3 4...
Page 4: ...tions Store the I P converter in a location that satisfies the following criteria Not subject to rain or moisture Not subject to shock or other impact Normal room temperature and humidity 1 4 Install Location To maintain the working life and performance of the transducer observe the following precautions when using the I P converter 1 Ambient temperature If using in a location subject to heat radi...
Page 5: ...akes them easy to use High accuracy The I P Converters use a high accuracy sensor and the latest technology to achieve a high level of conversion accuracy Built in reducing valve A model is available that incorporates a small dedicated reducing value Mini Set XR100 This eliminates the need for pneumatic supply piping Optimum mounting Both pipe mounting and wall mounting are available by well desig...
Page 6: ...er the nozzle 3 and raise the pressure in the pilot relay pneumatic valve nozzle back pressure chamber 4 The increased nozzle back pressure causes a displacement in the diaphragm assembly 5 in the pilot relay opening the port s 6 inlet valve seat 7 This increases the output air pressure from the pilot relay The output air pressure is also applied to the solid state sensor 8 and converted into an e...
Page 7: ...F G Temp class T4 NEMA 4X Vmax 29V Imax 96 1mA Pmax 0 7W Ci 0μF Li 50μH Housing Flame proof ＥｘｄⅡＢＴ６ TC13351 Weight approx 1 6kg 1 8kg with a Mini set integrated approx 1 3kg 1 5kg with a Mini set integrated Material Primary Aluminum Diecastings Special Anodize 2 4 Model Codes １ ２ ３ ４ ５ ６ ７ ８ ９ １０ ＴＥ 〇 〇 〇 〇 TE I P Converters models ２ ３ ４ ５ ６ Series Housing Pneumatic and Electrical Connections Ambi...
Page 8: ...2 5 Dimensions TE100 TE200 Bracket 2 4 Ｆｏｒ Ｏｕｔｐｕｔ ...
Page 9: ...2 6 Name of Each Part TE100 TE200 2 5 ...
Page 10: ...cturer s installation drawing must be followed when installing this equipment 7 No revision to drawing without prior FMRC approval Note 5 Note 6 Control Equipment Note 3 Associated Apparatus TE100 or TE200 Nonincendive Hazardous classified Location Unclassified Location Class Ⅰ Ⅱ Ⅲ Division 2 Groups A B C D F G Note 2 Nonincendive Field Wiring Parameters Vmax 29V Pmax 0 7W Ci 0μF Li 50μH Functiona...
Page 11: ...ing using the appropriate procedure depending upon whether a reducing valve Mini Set XR100 is fitted or not If a reducing valve is not fitted connect to the SUPPLY inlet on the I P Converter If a reducing valve Mini Set XR100 is fitted connect to the P1 coupling on the Mini Set unit Ensure you fully purge the piping before connection to prevent any particles of dirt or foreign material from enteri...
Page 12: ...nductor cabling on the Flame proof version Exd II BT6 Cable pipe with threaded pressure coupling method Use a G1 2 thick steel cable pipe PF1 2 equivalent with a lock nut to provide a full threaded coupling Alternatively use a sealing fitting Pressure proof packing method Use a cable gland The table below lists the applicable cable diameters Cable glands with the part numbers listed below are avai...
Page 13: ...do the locking screws hex set screws Figure 3 1 Locking After partially attaching the terminal box cover lock the cover in place using the locking screw Other details All other aspects of the installation should be carried out in compliance with the New Guidelines for Industrial Electrical Equipment Explosion Proofing 1979 issued by the Industrial Safety Institute of the Ministry of Labor and in a...
Page 14: ...E100 with terminal box To connect the cables remove the terminal box cover and use the insulated crimping terminals on the terminal block Connect by crimping the input terminal to the terminal red and the input terminal to the terminal blue See Figure 3 1 TE200 no terminal box Remove the main cover and connect to the terminal block on the circuit board as described above The terminal polarities ar...
Page 15: ...en the screw in this position 2 Next use a screwdriver to rotate the AM switch shaft as far as it will go in the direction of the arrow on the plate MANU direction 3 Adjust the reducing valve used to control the air supply to set the I P Converter output pressure The output pressure is indicated on the output pressure gauge Restoring to AUTO 1 To set back to AUTO rotate the AM switch shaft as far ...
Page 16: ...y a 100 20mA input signal Rotate the span adjustment trimmer to set the 100 output 100kPa 1 0kgf cm 2 Rotating clockwise increases the span and rotating counter clockwise reduces the span See Figure 4 2 c Repeat the above adjustments two or three times to set the zero and span settings d After you have finished setting the zero and span adjustment apply a step input 25 for example and check that t...
Page 17: ... table below shows the width of the zero and span adjustment bands You can set the range to be different to the standard 0 to 100 output provided you stay within these limits Zero adjustment width 10 10 Span adjustment width 75 125 4 3 5 Maintenance 5 1 Maintenance of Flame Proof version ...
Page 18: ... orifice plays an important role in supplying the air to the nozzle If no nozzle back pressure is present this may indicate a blocked orifice Take off the exhaust cover then remove the fixed orifice assembly from the pilot relay unit and replace with a spare assembly See Figure 5 1 If you do not have a spare fixed orifice assembly use phi 0 3 piano wire or similar to clean the blocked orifice Then...
Page 19: ...ircuit board TE200 TE100 500 11B 1 Pilot relay unit TE100 200 1 Filter for reducing valve XR100 109 1 5 2 6 Troubleshooting Refer to the table below in the event of problems with the I P Converter If the action described below does not restore the transducer to normal operation replace the I P Converter with a spare and contact SSS Co Ltd ...
Page 20: ... relay is faulty Inspect and or replace pilot relay Large fluctuation in air supply pressure Ensure air supply pressure is constant The pressure leakage volume on the output circuit side is fluctuating Check for pressure leaks Output is unstable Pilot relay is faulty Inspect and or replace pilot relay Zero and span settings are out of adjustment Re adjust zero and span settings Large fluctuation i...
